YG300_Ope_E.pdf - 第11页

i Safety instructions 1 . S a f e t y T o e n s u r e t h a t t h e m a c h i n e y o u p u r c h a s e d i s u s e d s a f e l y a n d c o r r e c t l y , a l w a y s c o m p l y w i t h t h e i n s t r u c t i o n s a …

100%1 / 117
w
Be sure to read these safety instructions before using YAMAHA surface mounters or related products.
Safety instructions
SF-E-0211-100
Safety instructions
Contents
1. Safety i
1.1 To ensure safety i
1.1.1 Defining safety i
1.1.2 Causes of injuries and accidents i
1.2 Using safety gear i
1.3 Awareness when operating machines i
i
1.3.1 Defining the operator and service personnel ii
1.3.2 Restricting machine operation with passwords ii
1.4 Cautions during machine operation ii
1.5 Cautions during power outages i
i
2. Safety message iii
2.1 Safety message and categories in this manual iii
2.2 Typical warning text found in manual i
v
2.2.1 Safety instruction iv
2.2.2 Operation and handling precautions v
2.2.3 Facilities and environmental condition vi
3. Warning labels and attachment positions vii
3.1 Warning labels vii
3.1.1 Handling of safety covers vii
3.1.2 Pinch or crush injury ix
3.1.3 Handling of each part xi
3.2 Caution labels xii
3.2.1 Influence on human body xii
3.2.2 Machine breakdown or damage xiv
3.3 Label positions xvii
i
Safety instructions
1. Safety
To ensure that the machine you purchased is used safely and correctly, always comply with the instructions
and rules in this manual regarding safety. However this manual cannot cover all items regarding safety in
detail. So it is extremely important that the operator or person handling the machine make correct decisions
regarding safety.
1.1 To ensure safety
To maintain the safety of the operator or person working with this machine, it is essential that it (including
external parts feeders) be installed correctly in compliance with the safety standards and conditions of that
country.
Complying with the safety regulations and laws of that country is the responsibility of the customer who
purchased this machine. The supervisor of this machine must take responsibility to ensure all measures have
been taken for machine safety.
1.1.1 Defining safety
1. Safety has priority over all other operations.
2. Safety is more important than any other task.
3. Safety is the foundation for work efficiency.
4. Safety begins with maintaining (keeping it neat and orderly) the work environment.
1.1.2 Causes of injuries and accidents
Most accidents are not something that occurs but something that are caused. So it is important to make an
effort NOT to cause accidents.
n
Hazardous actions
• Ignoring causes of accidents
• Working or operating equipment in cramped locations
• Working in locations or positions where safety cannot be ensured
• Unsafe machine operation and using equipment whose safety cannot be ensured
• Working or operating equipment at speeds where safety cannot be ensured
• Working or operating machines with safety equipment removed
• Performing work or tasks on top of a machine currently in operation
• Playing around or goofing off during work
• Performing maintenance or inspections without wearing safety gear
1.2 Using safety gear
Always wear safety gear when operating or servicing equipment.
Helmet : Use during maintenance work
Safety glasses or goggles : Use around light harmful to eyes and when applying lubricant, etc.
Respiratory gear : Use when handling organic solvents
Safety gloves : Use when applying lubricant, etc.
n
Precautions when applying lubricant (grease)
w
WARNING
• INFLAMMATION MAY OCCUR IF GREASE OR LUBRICANT GETS IN THE EYES. BEFORE HANDLING THE GREASE OR
LUBRICANT, WEAR SAFETY GOGGLES TO ENSURE IT WILL NOT COME IN CONTACT WITH THE EYES.
• INFLAMMATION MAY OCCUR IF THE GREASE OR LUBRICANT COMES INTO CONTACT WITH SKIN. BE SURE TO WEAR
PROTECTIVE GLOVES TO PREVENT CONTACT WITH SKIN.
• DO NOT TAKE ORALLY OR EAT THE GREASE OR LUBRICANT. EATING WILL CAUSE DIARRHEA AND VOMITING.
1.3 Awareness when operating machines
1.3.1 Defining the operator and service personnel
c
CAUTION
Only the operator and service personnel having sufficient knowledge of this machine should handle this machine.
Operator:
The operator is someone who has been trained by us in machine operation, has a thorough knowledge of the machine
operation manual and demonstrates adequate knowledge of machine operation and safety.
Main tasks of the operator include pre-operation checks, operation (component mounting) and making setups
(changeovers). The machine is only used in normal operating mode.
Service personnel:
The service personnel are those trained by us in machine maintenance as well as safety instruction and demonstrate a
thorough knowledge of safe handling of the machine according to the type and location of machine operation. They must
also understand hazardous sections of the machine and residual risks.
Main tasks of the service personnel include machine maintenance, repair, adjustment and management of the system.
The service personnel may make changes to the machine settings and operation in factory adjustment mode.
1.3.2 Restricting machine operation with passwords
Machine operating levels usable by the operator and service personnel (mentioned above) must be restricted
by password. This prevents the operator and service personnel from using the machine at a higher level than
allowed.
1.4 Cautions during machine operation
• Always make pre-operation checks before turning on the main power switch.
• Do not use an air gun when cleaning the machine. (Airborne dust will badly affect machine operation.)
• Stop all machine operation before cleaning around the machine.
• Do not turn off the compressed air during operation.
• Always make periodic inspections to prevent unexpected machine breakdowns.
• Allow only properly trained, experienced workers to perform repair and adjustment.
1.5 Cautions during power outages
If a power outage (blackout) occurs during automatic machine operation, always turn the main power switch
off to prevent faulty operation and equipment damage after power has been restored. Remove items such as
boards that remain inside the machine.