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3 . H e a d a s s e m b l y 1 - 6 3 . 1 C o m p o n e n t p i c k - a n d - p l a c e h e a d 1 - 6 3 . 1 . 1 E i g h t - i n - l i n e m u l t i - h e a d ( F N C ) a s s e m b l y 1 - 6 3 . 2 N o z z l e t y p e s 1 - …

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General Contents
About this manual
1. Using this manual i
1.1 Available manuals i
1.2 Manual contents i
i
2. Contents of each chapter iii
3. Page layout i
v
Safety instructions
1. Safety i
1.1 To ensure safety i
1.1.1 Defining safety i
1.1.2 Causes of injuries and accidents i
1.2 Using safety gear i
1.3 Awareness when operating machines i
i
1.3.1 Defining the operator and service personnel ii
1.3.2 Restricting machine operation with passwords ii
1.4 Cautions during machine operation ii
1.5 Cautions during power outages i
i
2. Safety message iii
2.1 Safety message and categories in this manual iii
2.2 Typical warning text found in manual i
v
2.2.1 Safety instruction iv
2.2.2 Operation and handling precautions v
2.2.3 Facilities and environmental condition vi
3. Warning labels and attachment positions vii
3.1 Warning labels vii
3.1.1 Handling of safety covers vii
3.1.2 Pinch or crush injury ix
3.1.3 Handling of each part xi
3.2 Caution labels xii
3.2.1 Influence on human body xii
3.2.2 Machine breakdown or damage xiv
3.3 Label positions xvii
Chapter 1 Part names and functions
1. Machine main unit 1-1
2. Operation panel and data input unit 1-
4
2.1 Keyboard and mouse 1-4
2.2 Operation panel buttons 1-
5
3. Head assembly 1-6
3.1 Component pick-and-place head 1-6
3.1.1 Eight-in-line multi-head (FNC) assembly 1-6
3.2 Nozzle types 1-7
3.2.1 Nozzles for the eight-in-line head assemblies 1-7
3.3 Nozzle station (option) 1-8
4. Component supply section 1-9
4.1 Supplying components from feeder plates 1-9
4.1.1 Fixed feeder plates 1-9
4.1.2 Feeder exchange carriage 1-11
5.
Conveyor unit and component recognition system
1-13
6. Machine layout 1-1
4
7. Axis configuration 1-1
7
8. Side-view camera 1-1
8
9. Blow station 1-1
9
9.1 Performing a nozzle shaft blow 1-20
Chapter 2 Basic operation
1. Before operation 2-1
1.1 Canceling emergency stop 2-1
1.2 Clearing an error 2-
2
1.3 Typical errors and troubleshooting 2-
3
2. Operation screen and buttons 2-8
2.1 Basic configuration of operation screen 2-8
2.2 Setup screen 2-1
1
2.3 Unit screen 2-1
2
3. Starting and stopping the machine 2-19
3.1 Pre-operation check 2-20
3.2 Starting the machine 2-2
1
3.3 Warming up the machine 2-2
3
3.4 Adjusting the conveyor unit setup 2-2
5
3.4.1 Conveyor unit setup flow 2-26
3.5 Preparing the component supply unit 2-28
3.5.1 Tape feeder 2-28
Chapter 3 Starting and ending production
1. Starting production 3-1
1.1 Resuming operation from the stopped point 3-4
1.1.1 Loading the saved data 3-5
1.1.2 Editing mount flags 3-5
2. Ending production and turning power off 3-6
3. Modular error stop function 3-
8
4. Displaying the production monitors 3-1
1
4.1 Production 3-11
4.2 Main 3-1
3
4.3 Detail 3-1
5
4.4 Vision 3-1
7
4.5 Alignment 3-1
9
4.6 Retry 3-2
0
4.7 Fiducial 3-2
1
4.8 Badmark 3-2
2
4.9 Pick Pos. (Pickup position offset) 3-2
3
4.10 Pick Rate Warning 3-2
5
Appendix
A1. Specifications A-1
Index