Process Lens PL Service Manual_EN.pdf - 第3页
Contents Contents 1 Introduction .. 5 1.1 Safety instructions .. 5 1.1.1 Conventions for the use of safety instructions and symbols .. 5 1.1.2 Safety instructions for working with strong magnetic fields .. 5 1.1.…
ASMPT GmbH & Co. KG
Rupert-Mayer-Strasse 48 | 81379 Munich | Germany
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All names identified by ® are registered trademarks of ASMPT. Other trademarks depicted in this publication may be trademarks whose unau-
thorised use by third parties for their own purposes may violate the rights of the owner.
The instructions (“Instructions”) provided to the user (“User”) herein are intended to enable the User to make use of the product (“Product”) in
relation to, or interactive with, certain third-party equipment (“3/P Equipment”). Though ASMPT has offered the Instructions to User in good faith,
and believes the information contained in the Instructions to be reasonably accurate, ASMPT expressly advises and warns the User that the
Instructions may contain inaccuracies and may be changed or updated without notice, and that some or all of the Instructions may be potentially
inadequate or lacking in essential detail.
ASMPT further expressly advises User and declares that:
(a) all Instructions are and shall remain the exclusive property of ASMPT, and are and shall be provided by ASMPT “as is,” with all faults,
without warranty of any kind, and ASMPT hereby expressly disclaims all warranties and conditions with regard to any use of the Product in rela-
tion to, or interactive with, any 3/P Equipment, or any part thereof or appurtenance thereto, and any Instructions related thereto, including all
implied warranties and conditions of merchantability, fitness for a particular purpose, and workmanlike effort; and
(b) the use of the Product in relation to, or interactive with, any 3/P Equipment (“Use of the Product”), or use or reliance on any information
presented in any Instructions concerning the use of the Product, is in each case at user’s sole risk.
User hereby releases ASMPT from any present or future liability arising out of the Use of the Product. User further covenants not to bring, and
to hold ASMPT harmless from, any legal action of any kind against ASMPT relating to the Use of the Product by User or any other person who
gains access to the Product engaged in such use by or through User.
In no event shall ASMPT be liable for any direct, indirect, punitive, incidental, special, or consequential damages or damages for loss of profits,
revenue, or use, arising out of or in any way connected with the instructions or the Use of the Product, whether based on contract, tort, negli-
gence, strict liability or otherwise.
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Copyright © ASMPT Technical data subject to change
Item No.: 00900194-03 Printed by ASMPT
Contents
Contents
1 Introduction.. 5
1.1 Safety instructions.. 5
1.1.1 Conventions for the use of safety instructions and symbols.. 5
1.1.2 Safety instructions for working with strong magnetic fields.. 5
1.1.3 Safety instructions for the power supply (without SMPS).. 6
1.1.4 Residual voltages and discharge times in the machine.. 7
1.1.4.1 Energy state of the machine after the EMERGENCY STOP button is pressed.. 7
1.1.4.2 Energy state of the machine after switching off the main power switch.. 7
1.1.5 Notes on switching the machine back on.. 8
1.1.6 Safety instructions for the gantry.. 8
1.1.7 Safety instructions on hazardous materials.. 8
1.1.8 Classification of the optical systems.. 8
1.1.8.1 Classification of the whole machine.. 8
1.1.8.2 Laser classification.. 8
1.1.8.3 Classification of the camera systems.. 8
1.2 Lock out and tag out procedure.. 9
1.2.1 Purpose and scope.. 9
1.2.2 Description.. 10
1.2.3 Testing.. 10
1.2.4 Responsibility and obligations.. 11
1.2.5 Training.. 11
1.2.6 Review.. 11
1.3 Other instructions.. 12
1.3.1 Environmentally-friendly disposal of materials and components.. 12
1.3.2 Use of original accessories and spare parts.. 12
1.3.3 Information about this service manual.. 12
1.3.4 ESD guidelines.. 12
1.3.4.1 What does ESD mean?.. 12
1.3.4.2 Important measures to protect against static charging.. 12
1.3.4.3 Handling ESD modules.. 13
1.3.4.4 Measurements and modifications to ESD modules.. 13
1.3.4.5 Dispatching ESD modules.. 13
1.3.5 Validity of document.. 13
1.3.6 Release history.. 14
1.3.7 ASMPT SMT Solutions on the World Wide Web.. 14
1.4 Staff Qualifications and Training.. 14
1.5 Abbreviations.. 15
2 General.. 17
3 Replacing spare parts.. 21
3.1 Vision module.. 21
3.1.1 Optical head.. 21
3.1.1.1 Replacing the optical head.. 21
3.1.1.2 Replacing the low ring light board.. 24
3.1.1.3 Replacing the high ring light board.. 26
3.1.1.4 Checking the function of the low ring light and the high ring light.. 27
3.1.2 DLP.. 28
3.1.2.1 Replacing the DLP left and right controller.. 28
3.1.2.2 Replacing the projector.. 29
Service Manual Process Lens PL - 03/2025 3
Contents
3.1.2.3 Checking the DLP module.. 37
3.1.2.4 Checking the software version of the DLP module.. 37
3.1.2.5 Upgrading the firmware of the DLP module.. 38
3.2 Vision module HD.. 39
3.2.1 Optical head.. 39
3.2.1.1 Replacing the optical head.. 39
3.2.1.2 Replacing the low ring light board.. 43
3.2.1.3 Replacing the high ring light board.. 44
3.2.1.4 Checking the function of the low ring light and the high ring light.. 45
3.2.2 DLP.. 46
3.2.2.1 Replacing the DLP left and right controller.. 46
3.2.2.2 Checking the DLP connection.. 49
3.2.2.3 Checking the connection and firmware version of the DLP module.. 49
3.3 Encoder.. 50
3.3.1 Replacing the encoder reader at the x, y and z gantry.. 50
3.3.2 Color code for the encoder readers.. 51
3.3.3 Checking the alignment of the encoder reader of the Y gantry.. 52
3.3.4 Checking the alignment of the x, y and z encoder reader.. 53
3.4 Scale bars.. 54
3.4.1 Replacing the Y scale bars.. 54
3.5 Replacing spare parts at the conveyor.. 56
3.5.1 Dual-lane conveyor.. 56
3.5.1.1 Conveyor - overview.. 56
3.5.1.2 Lifting table.. 58
3.5.1.3 Conveyor drive.. 66
3.5.1.4 Width adjustment.. 73
3.5.1.5 Conveyor belt, belt drive and hexagonal shaft.. 80
3.5.1.6 Fiber optic cables and laser light barriers.. 92
3.5.1.7 Boards.. 109
3.5.1.8 Teaching the PCB sensors.. 115
3.5.2 Single-lane conveyor.. 116
3.5.2.1 Changing the conveyor belt.. 116
3.5.2.2 Changing the conveyor motor.. 119
3.5.2.3 Changing the width adjustment belt.. 121
3.5.2.4 Changing the motor for the width adjustment.. 124
3.5.2.5 Changing the motor of the lifting table.. 126
3.5.2.6 Changing the spare parts of the stopper and sensors rail.. 129
3.5.2.7 Changing the TSP400.. 131
4 Machine - Calibrations.. 135
4.1 Calibrations - 2D and 3D Calibrations.. 136
4.2 Calibrations - Machine Zero Calibration.. 142
4.3 Calibrations - One Point Dynamic Test.. 143
4.4 Calibrations - Table Mapping.. 146
4.4.1 Table Mapping: Teach.. 147
4.4.2 Table Mapping: Verify.. 152
4.5 Calibrations – FOV Height Calibration.. 155
4.6 Calibrations - Lighting Calibration (Pseudocolor).. 160
4.7 GR&R Test.. 163
4 Service Manual Process Lens PL - 03/2025