Process Lens PL Service Manual_EN.pdf - 第97页
3 Replacing spare parts Se rv ic e Ma nu al P ro ce ss L en s PL - 0 3/ 20 25 97 NOTICE Sticker If the fiber optic cable has already been repaired, a yellow adhesive sticker dot will be attached to the optical system or …
3 Replacing spare parts
96 Service Manual Process Lens PL - 03/2025
► If another rupture of the fiber optic cable occurs and it is not possible to replace the whole fiber
optic cable, replace the defective part of the fiber optic cable in such a way that only one repair
hose is used.
Parts
03092407-xx Fibre optic cable LL3-TV05 2m (including cutting tool for fibre optic cables)
03092408-xx Fibre optic cable LL3-TV05 3m (spare part) (including cutting tool for fibre optic
cables)
03122383-xx Hose PUN 3x0.5-SW, 100mm (repair hose)
A repair hose is supplied with each fiber optic cable. The repair hose is not avail-
able on its own.
Sheet with yellow glue dots
Equipment and tools
03017821-xx Loctite 406 (instant glue highly viscous)
03019481-xx Dosage tip for Loctite
00372972-xx Protective latex gloves
00353832-xx Allen key set
Cable tie
Wire cutters
Troubleshooting
► In the station software, activate all fiber optic cables (transmitters). These may need to be re-cal-
ibrated without boards in the conveyor.
► A red light must be visible for the transmitters.
If no light is visible at the transmitter, there is probably an error.
► As a cross-check, you can switch the transmitting and receiving fiber optic cable at the corres-
ponding fiber optic sensor (WLL180T-F preconfigured SXa [03093295‑xx] or WLL180T-M pre-
configured SXa [03093294‑xx]).
NOTICE
Do not confuse the transmitter with the receiver
► Make sure not to confuse the transmitting and receiving fiber optic cable. If you do, other optical
sensors may be sporadically affected.
NOTICE
Display on the fiber optic sensors
The display on the fiber optic sensors corresponds to the currently measured intensity.
► The intensity can vary depending on installation position, cable length and environmental condi-
tions.
► The value shown should be not less than 100.
► The fiber optic sensor reacts to intensity deviations during operation.
Performing the repair
► Use the software or manually move the conveyor rail into a position which allows you best
access.
To move the conveyor side wall manually, pull the toothed belt of the width adjustment unit.
► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized
reactivation.
► Remove the fiber optic cable from the conveyor side.
3 Replacing spare parts
Service Manual Process Lens PL - 03/2025 97
NOTICE
Sticker
If the fiber optic cable has already been repaired, a yellow adhesive sticker dot will be attached to the
optical system or the fiber optic sensor.
One repair hose may be used per fiber optic cable. You must either replace the whole fiber optic
cable or the part that has already been repaired.
► Check the fiber optic cable for damages.
The most common error causes are:
– Optical system of the fiber optic cable damaged
– Fiber optic cable pinched in conveyor side
– Fiber optic cable ruptured (e.g. caused by a too narrow bending radius)
NOTICE
Fiber optic cable ruptured at the trailing chain
If the fiber optic cable is ruptured in the trailing chain or at the transition from the trailing chain to the
conveyor side, the effort for finding the error cause is often identical to the effort for replacing the
complete fiber optic cable.
► Cut the fiber optic cable at the defective position.
► Use the cutter tool to cut off 10mm of the fiber optic cable on each side of the rupture.
Make sure to preserve a minimum distance of approx. 50mm to the optical system of the fiber
optic cable.
Fig.131: Cutter tool
1. Cutter tool
2. Cutter openings
3. Fiber optic cable
CAUTION!
Only use each cutter opening once
Make sure that each cutter opening is
only used once. The quality of the cut
cannot be guaranteed if it is used more
than once.
.
Fig.132: Repairing the fiber optic cables
► Slide both ends of the fiber optic cable into
the repair hose until they touch each other.
► Fix the repair hose into place with Loctite
406.
This adhesive is used to fix the fiber optic
cable in the hose. The two ends of the
fiber optic cable are not fixed to one
another with adhesive.
CAUTION!
Highly viscous instant glue
Use gloves and a dosage tip.
.
3 Replacing spare parts
98 Service Manual Process Lens PL - 03/2025
Further installation is performed by following the above instructions in the reverse order. Also observe
the following instructions:
► Check the setting for the transmitter/receiver and correct if necessary.
► Calibrate the sensors of the PCB conveyor.
► Check the display on the fiber optic sensor. The value shown must be over 100. Check the value
for the various conveyor widths (red = output / green = input).
► Mark the optical system and the fiber optic cable at the fiber optic sensor with the glue dot sup-
plied. The glue dot indicates that the fiber optic cable has already been repaired and that a re-
placement is compulsory at the next defect.
Replacing the fiber optic sensor
Parts
Fig.133: Fiber optic sensor
03093294-xx Fiber optic sensor WLL180T-M pre-programmed SXa (master)
03093295-xx Fiber optic sensor WLL180T-F pre-programmed SXa (slave)
Equipment and tools
00353832-xx Allen key set
Side cutter
Cable ties
Overview
Fig.134: Fiber optic sensors
The fiber optic sensors are located at location 2
under the lifting table plate.
(1) to (6): fiber optic sensors for the input area,
placement area and output area.
The receivers are always at the top of the fiber
optic sensors and the transmitters at the bot-
tom.