Process Lens PL Service Manual_EN.pdf - 第4页
Contents 3.1.2.3 Checking the DLP module .. 37 3.1.2.4 Checking the software version of the DLP module .. 37 3.1.2.5 Upgrading the firmware of the DLP module .. 38 3.2 Vision module HD .. 39 3.2.1 Optical head .…
Contents
Contents
1 Introduction.. 5
1.1 Safety instructions.. 5
1.1.1 Conventions for the use of safety instructions and symbols.. 5
1.1.2 Safety instructions for working with strong magnetic fields.. 5
1.1.3 Safety instructions for the power supply (without SMPS).. 6
1.1.4 Residual voltages and discharge times in the machine.. 7
1.1.4.1 Energy state of the machine after the EMERGENCY STOP button is pressed.. 7
1.1.4.2 Energy state of the machine after switching off the main power switch.. 7
1.1.5 Notes on switching the machine back on.. 8
1.1.6 Safety instructions for the gantry.. 8
1.1.7 Safety instructions on hazardous materials.. 8
1.1.8 Classification of the optical systems.. 8
1.1.8.1 Classification of the whole machine.. 8
1.1.8.2 Laser classification.. 8
1.1.8.3 Classification of the camera systems.. 8
1.2 Lock out and tag out procedure.. 9
1.2.1 Purpose and scope.. 9
1.2.2 Description.. 10
1.2.3 Testing.. 10
1.2.4 Responsibility and obligations.. 11
1.2.5 Training.. 11
1.2.6 Review.. 11
1.3 Other instructions.. 12
1.3.1 Environmentally-friendly disposal of materials and components.. 12
1.3.2 Use of original accessories and spare parts.. 12
1.3.3 Information about this service manual.. 12
1.3.4 ESD guidelines.. 12
1.3.4.1 What does ESD mean?.. 12
1.3.4.2 Important measures to protect against static charging.. 12
1.3.4.3 Handling ESD modules.. 13
1.3.4.4 Measurements and modifications to ESD modules.. 13
1.3.4.5 Dispatching ESD modules.. 13
1.3.5 Validity of document.. 13
1.3.6 Release history.. 14
1.3.7 ASMPT SMT Solutions on the World Wide Web.. 14
1.4 Staff Qualifications and Training.. 14
1.5 Abbreviations.. 15
2 General.. 17
3 Replacing spare parts.. 21
3.1 Vision module.. 21
3.1.1 Optical head.. 21
3.1.1.1 Replacing the optical head.. 21
3.1.1.2 Replacing the low ring light board.. 24
3.1.1.3 Replacing the high ring light board.. 26
3.1.1.4 Checking the function of the low ring light and the high ring light.. 27
3.1.2 DLP.. 28
3.1.2.1 Replacing the DLP left and right controller.. 28
3.1.2.2 Replacing the projector.. 29
Service Manual Process Lens PL - 03/2025 3
Contents
3.1.2.3 Checking the DLP module.. 37
3.1.2.4 Checking the software version of the DLP module.. 37
3.1.2.5 Upgrading the firmware of the DLP module.. 38
3.2 Vision module HD.. 39
3.2.1 Optical head.. 39
3.2.1.1 Replacing the optical head.. 39
3.2.1.2 Replacing the low ring light board.. 43
3.2.1.3 Replacing the high ring light board.. 44
3.2.1.4 Checking the function of the low ring light and the high ring light.. 45
3.2.2 DLP.. 46
3.2.2.1 Replacing the DLP left and right controller.. 46
3.2.2.2 Checking the DLP connection.. 49
3.2.2.3 Checking the connection and firmware version of the DLP module.. 49
3.3 Encoder.. 50
3.3.1 Replacing the encoder reader at the x, y and z gantry.. 50
3.3.2 Color code for the encoder readers.. 51
3.3.3 Checking the alignment of the encoder reader of the Y gantry.. 52
3.3.4 Checking the alignment of the x, y and z encoder reader.. 53
3.4 Scale bars.. 54
3.4.1 Replacing the Y scale bars.. 54
3.5 Replacing spare parts at the conveyor.. 56
3.5.1 Dual-lane conveyor.. 56
3.5.1.1 Conveyor - overview.. 56
3.5.1.2 Lifting table.. 58
3.5.1.3 Conveyor drive.. 66
3.5.1.4 Width adjustment.. 73
3.5.1.5 Conveyor belt, belt drive and hexagonal shaft.. 80
3.5.1.6 Fiber optic cables and laser light barriers.. 92
3.5.1.7 Boards.. 109
3.5.1.8 Teaching the PCB sensors.. 115
3.5.2 Single-lane conveyor.. 116
3.5.2.1 Changing the conveyor belt.. 116
3.5.2.2 Changing the conveyor motor.. 119
3.5.2.3 Changing the width adjustment belt.. 121
3.5.2.4 Changing the motor for the width adjustment.. 124
3.5.2.5 Changing the motor of the lifting table.. 126
3.5.2.6 Changing the spare parts of the stopper and sensors rail.. 129
3.5.2.7 Changing the TSP400.. 131
4 Machine - Calibrations.. 135
4.1 Calibrations - 2D and 3D Calibrations.. 136
4.2 Calibrations - Machine Zero Calibration.. 142
4.3 Calibrations - One Point Dynamic Test.. 143
4.4 Calibrations - Table Mapping.. 146
4.4.1 Table Mapping: Teach.. 147
4.4.2 Table Mapping: Verify.. 152
4.5 Calibrations – FOV Height Calibration.. 155
4.6 Calibrations - Lighting Calibration (Pseudocolor).. 160
4.7 GR&R Test.. 163
4 Service Manual Process Lens PL - 03/2025
1 Introduction
Service Manual Process Lens PL - 03/2025 5
1 Introduction
This service guide is a manual or reference work for performing service work on the Process Lens PL
machine.
For additional information, please also observe the instructions on the 0198022 Instruction Guide if
necessary.
1.1 Safety instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
► Please observe the safety instructions in the user manual of the relevant machine for all
work!
1.1.1 Conventions for the use of safety instructions and symbols
Safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as follows
according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable damage to
property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable damage to
equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property may occur if
this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indicates a part
of the manual that requires particular attention.
1.1.2 Safety instructions for working with strong magnetic fields
DANGER
Strong permanent magnetic fields
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps, etc.) are at
risk from strong permanent magnetic fields inside the machine.
Persons at risk should avoid the immediate vicinity of the machine.