OM-1012-001.pdf - 第6页
Contents Page Before Use ................................................................................................... 1 About the Instruction Manual ................................................................…
About the Instruction Manual
Chapter 3: Troubleshooting
Troubleshooting methods are described for users of the
device.
Coverage: This covers the troubleshooting on simple
errors and the reset procedure from error
indications.
Chapter 4: Maintenance
Periodical maintenance, etc. are described for mainte-
nance personnel.
Coverage: This covers the periodic maintenance, the
list of consumables and servicing parts.
Chapter 5: Materials
This provides various kinds of material such as air piping
and electrical circuit diagrams for those who are in charge
of machine servicing operations.
Coverage: Air Piping Diagram, Parts Location, Electrical
Circuit Diagrams, etc.
• This manual may not be copied, in whole or part, without
written consent of the publisher.
• This manual should be regarded as part of the machine and
the contents comply with all the specifications regarding the
purchased machine. Please keep this manual within reach to
serve as a handy tool in completely understanding the work-
ings of this machine.
• The contents of this manual are subject to change without
prior notice.
0305-001 4 Tg0869-PM-OM
Contents
Page
Before Use ................................................................................................... 1
About the Instruction Manual ....................................................................... 3
Contents ....................................................................................................... 5
About Precaution Labels ............................................................................ 11
Checking Item ............................................................................................ 12
1. Modification Prohibition ...................................................................... 12
2. Recommendation for Training ............................................................ 14
3. Relocation and/or Resale of the Device ............................................. 15
Name of Each Section ............................................................................... 18
Safety Precautions ..................................................................................... 21
1. Basic Precautions .............................................................................. 21
1.1 Safety Check before Powering ..................................................... 21
1.2 Turn off the power when natural disaster or emergency occurs .. 23
1.3 Precautions against Contamination by Foreign Substance ......... 25
2. Precautions before Operation ............................................................ 26
2.1 Safety Check before Operation .................................................... 26
2.2 Always Check before Operation ................................................... 28
2.3 Close the magazine door securely ............................................... 29
3. Precautions During Operation ............................................................ 30
3.1 Ideally, the device should be operated by one person ................. 30
3.2 Take care when the Tower Light is ON (Stand-by Status) ............ 31
3.3 Turn off the Power depending on the Condition ........................... 32
3.4 Remove any Incorrectly Picked up Component ........................... 34
4. Precautions in Maintenance ............................................................... 35
4.1 Turn off the power and air before maintenance ........................... 35
4.2 Always Attach the Removed Cover .............................................. 37
4.3 During maintenance, enclose the machine area .......................... 39
4.4 When the person in charge of maintenance leaves the machine
during maintenance, turn off the power and air .......................... 41
5. Precautions in Installation .................................................................. 43
5.1 Always contact our marketing department or sales agency
before relocation or resale of the device ........ 43
5.2 Install the device somewhere where
the floor strength is adequate .................. 45
5.3 Do not allow any blows to the Device........................................... 46
5.4 Install the device somewhere where there is no vibration............ 47
5.5 Install the device somewhere where atmospheric
temperature and humidity is within the specified range ....... 48
5.6 Install the device somewhere where there is no electrical noise . 49
5.7 Install the device in clean air ........................................................ 50
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Tg0869-PM-OM
Contents
Page
0305-001 6 Tg0869-PM-OM
5.8 Install the device horizontally using a level .................................. 52
5.9 Install the device somewhere where there is no obstacle ............ 53
6. Other Precautions .............................................................................. 55
6.1 Precautions in Handling the Multi-Layer Tray Feeder .................. 55
6.2 Precautions in Handling the Magazine ......................................... 56
7. Affixing Positions for Warning Labels ................................................. 57
7.1 Warning Labels ............................................................................. 57
7.2 Affixing Positions for Warning Labels
on the Multi-Layer Tray Feeder ................................. 57
7.3 Affixing Positions for Warning Labels on Magazine ..................... 59
8. Safety Switches .................................................................................. 60
8.1 [EMERGENCY STOP] Buttons .................................................... 60
8.2 Door Check Switches ................................................................... 62
8.3 [Elevator Middle Stage Cover Limit] Switch.................................. 64
Chapter 1 Operation............................................ Chapter 1 1
Section 1 Scope .................................................................... Chapter 1 1- 1
1. Scope ............................................................................ Chapter 1 1- 2
2. Specifications ................................................................ Chapter 1 1- 2
3. Functions ....................................................................... Chapter 1 1- 5
3.1 Direct Pick-Up ......................................................... Chapter 1 1- 5
3.2 Variable Pullout Speed of Elevator and Pallet ......... Chapter 1 1- 5
3.3 Block Allocation Function ........................................ Chapter 1 1- 5
3.4 Application for Component Height “1 inch” ............. Chapter 1 1- 5
3.5 Magazine Batch Replacement ................................ Chapter 1 1- 5
3.6 Carriage Alternate Function ..................................... Chapter 1 1- 6
3.7 Magazine Alternate Function ................................... Chapter 1 1- 6
4. Structure and Names .................................................... Chapter 1 1- 7
4.1 Place for Multi-Layer Tray Feeder Installation ......... Chapter 1 1- 7
4.2 Rough View ............................................................. Chapter 1 1- 8
5. Operation Panel (Names and Functions) ...................... Chapter 1 1-10
6. Scope of Actions .......................................................... Chapter 1 1-12
Section 2 Before Automatic Operation .................................. Chapter 1 2- 1
1. Precautionary Items ...................................................... Chapter 1 2- 2
1.1 Touch Screen ........................................................... Chapter 1 2- 2
2. INITIALIZATION Display ............................................... Chapter 1 2- 3
3. Power Source Check and Power-Up Procedures ......... Chapter 1 2- 6
4. Set-up and Flow Chart for Automatic Operation ........... Chapter 1 2- 7