OM-1012-001.pdf - 第9页

Contents Page 0305-001 8 Tg0869-PM-OM 1 1. Others .......................................................................... Chapter 1 2- 41 1 1.1 Operation of Multi-Layer T ray Feeder from Main Machine Side ............…

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Contents
Page
5. Preparation and Confirmation before Operation ........... Chapter 1 2- 8
5.1 Preparation (Outline) for Pattern Program .............. Chapter 1 2- 8
5.1.1 Component Library Data .................................. Chapter 1 2- 8
5.1.2 Component Data............................................... Chapter 1 2- 9
5.1.2.1 Component Data ........................................ Chapter 1 2- 9
5.1.2.2 Tray Steps Information ............................... Chapter 1 2-10
5.1.2.3 Tray (L) Operation Data ............................. Chapter 1 2- 11
5.1.2.4 Automatic Offset X Setting........................ Chapter 1 2-12
5.1.3 Magazine Alternate Function ............................ Chapter 1 2-13
5.2 Program Change ..................................................... Chapter 1 2-14
5.2.1 Pallet Set-up ..................................................... Chapter 1 2-14
5.2.1.1 Precautions in Pallet Handling ................... Chapter 1 2-14
5.2.1.2 Tray Attachment to Pallet ........................... Chapter 1 2-16
5.2.1.3 Tray Detachment from Pallet ..................... Chapter 1 2-18
5.2.2 Preparation of Magazine ................................... Chapter 1 2-19
5.2.2.1 Precautions in Magazine Handling ............ Chapter 1 2-19
5.2.2.2 Pallet Attachment to Magazine .................. Chapter 1 2-21
5.2.2.3 Pallet Detachment from Magazine ............. Chapter 1 2-23
5.2.2.4 Partition Plate Removal Procedure
in Even Steps ........... Chapter 1 2-24
5.2.2.5 Partition Plate Installation Procedure
in Even Steps ........... Chapter 1 2-25
5.2.3 Attachment and Detachment of Magazine ........ Chapter 1 2-27
5.2.3.1 Attachment of Magazine ............................ Chapter 1 2-27
5.2.3.2 Detachment of Magazine ........................... Chapter 1 2-31
5.2.4 FEEDER (B) OFFSET Display ......................... Chapter 1 2-32
6. Start Procedure of Automatic Operation ....................... Chapter 1 2-34
6.1 General Start Procedure .......................................... Chapter 1 2-34
6.2 Temporary Stop Procedure ...................................... Chapter 1 2-35
6.3 Start Procedure from “PAUSE” Mode ...................... Chapter 1 2-35
7. Component Replenishment during
Automatic Operation ........................ Chapter 1 2-36
7.1 Component Replenishment in
“Component Shortage” Mode ...................... Chapter 1 2-36
8. Stop Operation .............................................................. Chapter 1 2-39
8.1 General Stop Procedure .......................................... Chapter 1 2-39
8.2 Automatic Stop Procedure ....................................... Chapter 1 2-39
8.3 Emergency Stop Procedure .................................... Chapter 1 2-39
9. Interruption of Automatic Operation .............................. Chapter 1 2-40
10. Shut-Down Operation (End of Production) ................. Chapter 1 2-40
0305-001 7
Tg0869-PM-OM
Contents
Page
0305-001 8 Tg0869-PM-OM
11. Others .......................................................................... Chapter 1 2-41
11.1 Operation of Multi-Layer Tray Feeder
from Main Machine Side ................ Chapter 1 2-41
11.1.1 Changing from “NEUTRAL” to “LINE” Mode ... Chapter 1 2-41
11.1.2 Zeroing Operation Maneuvered on
Main Machine Side ................ Chapter 1 2-42
11.1.2.1 Zeroing Operation Procedure
at “AUTO OPN SUB-MENU” Display..... Chapter 1 2-42
11.1.2.2 Operation Procedure
at “ZEROING OPERATION” Display ..... Chapter 1 2-43
11.1.3 Tray Chuck Matrix Change Operations ........... Chapter 1 2-45
11.2 Tray Fixing Metals .................................................. Chapter 1 2-48
Section 3 LINE Mode Menu .................................................. Chapter 1 3- 1
1. LINE Mode .................................................................... Chapter 1 3- 2
2. Component Replenishment ........................................... Chapter 1 3- 4
2.1 To replenish components whenever necessary ...... Chapter 1 3- 6
2.2 Confirmation of “Component Replenishment
Completed” Mode before Machine Operation ...... Chapter 1 3- 7
3. Component Information ................................................. Chapter 1 3- 8
4. Matrix Change Operations ............................................ Chapter 1 3-10
Section 4 LOCAL Mode Menu .............................................. Chapter 1 4- 1
1. LOCAL MODE Display .................................................. Chapter 1 4- 2
2. Zeroing Operation ......................................................... Chapter 1 4- 3
3. MANUAL MODE Display ............................................... Chapter 1 4- 5
3.1 ELEVATOR UNIT Display ........................................ Chapter 1 4- 6
3.2 TRAVERSE UNIT Display ....................................... Chapter 1 4- 7
Chapter 2 Programming ................................. Chapter 2 1
Section 1 Offset Data ............................................................ Chapter 2 1- 1
1. TRAY FEEDER OFFSET Display.................................. Chapter 2 1- 2
2. FEEDER (B) OFFSET Display ...................................... Chapter 2 1- 3
Contents
Page
0305-001 9 Tg0869-PM-OM
Chapter 3 Troubleshooting ......................... Chapter 3 1
Section 1 Cause and Remedy of Simple Trouble ................. Chapter 3 1- 1
1. Confirmation of Low Component
Pick-Up Rate (Handling Errors) ...................... Chapter 3 1- 2
2. Case: Power is not supplied to
the multi-layer tray feeder ........................... Chapter 3 1- 3
3. Case: Power is not supplied to the elevator shaft ......... Chapter 3 1- 4
Section 2 Troubleshooting based on Error Indication ........... Chapter 3 2- 1
1. ERROR Display............................................................. Chapter 3 2- 2
2. Remedial Procedure after Error Display ....................... Chapter 3 2- 3
3. Error Messages ............................................................. Chapter 3 2- 4
4. Troubleshooting after Error Message ............................ Chapter 3 2- 5
Section 3 Management Information Messages .................... Chapter 3 3- 1
1. Starting Guidance .......................................................... Chapter 3 3- 2
2. Reset Procedure after Check Message ........................ Chapter 3 3- 3
3. List of Check Messages ................................................ Chapter 3 3- 4
Section 4 Machine Information ............................................. Chapter 3 4- 1
1. INFO. Display ................................................................ Chapter 3 4- 2
2. Reset Procedure after Machine Information ................. Chapter 3 4- 3
3. List of Machine Information Messages ......................... Chapter 3 4- 3
Chapter 4 Maintenance.................................... Chapter 4 1
Section 1 Maintenance ......................................................... Chapter 4 1- 1
1. Precautionary Items ...................................................... Chapter 4 1- 2
2. Same Types of Lubricants ............................................. Chapter 4 1- 2
3. Monthly Maintenance .................................................... Chapter 4 1- 3
4. Maintenance (Every 3 Months after Initial Month) ........ Chapter 4 1- 4
5. Detachment and Attachment of Center Cover .............. Chapter 4 1- 5
5.1 Detachment ............................................................. Chapter 4 1- 5
5.2 Attachment ............................................................... Chapter 4 1- 5