OM-1012-001.pdf - 第8页

Contents Page 5. Preparation and Confirmation before Operation ........... Chapter 1 2- 8 5.1 Preparation (Outline) for Pattern Program .............. Chapter 1 2- 8 5.1.1 Component Library D ata ........................…

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Contents
Page
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5.8 Install the device horizontally using a level .................................. 52
5.9 Install the device somewhere where there is no obstacle ............ 53
6. Other Precautions .............................................................................. 55
6.1 Precautions in Handling the Multi-Layer Tray Feeder .................. 55
6.2 Precautions in Handling the Magazine ......................................... 56
7. Affixing Positions for Warning Labels ................................................. 57
7.1 Warning Labels ............................................................................. 57
7.2 Affixing Positions for Warning Labels
on the Multi-Layer Tray Feeder ................................. 57
7.3 Affixing Positions for Warning Labels on Magazine ..................... 59
8. Safety Switches .................................................................................. 60
8.1 [EMERGENCY STOP] Buttons .................................................... 60
8.2 Door Check Switches ................................................................... 62
8.3 [Elevator Middle Stage Cover Limit] Switch.................................. 64
Chapter 1 Operation............................................ Chapter 1 1
Section 1 Scope .................................................................... Chapter 1 1- 1
1. Scope ............................................................................ Chapter 1 1- 2
2. Specifications ................................................................ Chapter 1 1- 2
3. Functions ....................................................................... Chapter 1 1- 5
3.1 Direct Pick-Up ......................................................... Chapter 1 1- 5
3.2 Variable Pullout Speed of Elevator and Pallet ......... Chapter 1 1- 5
3.3 Block Allocation Function ........................................ Chapter 1 1- 5
3.4 Application for Component Height “1 inch” ............. Chapter 1 1- 5
3.5 Magazine Batch Replacement ................................ Chapter 1 1- 5
3.6 Carriage Alternate Function ..................................... Chapter 1 1- 6
3.7 Magazine Alternate Function ................................... Chapter 1 1- 6
4. Structure and Names .................................................... Chapter 1 1- 7
4.1 Place for Multi-Layer Tray Feeder Installation ......... Chapter 1 1- 7
4.2 Rough View ............................................................. Chapter 1 1- 8
5. Operation Panel (Names and Functions) ...................... Chapter 1 1-10
6. Scope of Actions .......................................................... Chapter 1 1-12
Section 2 Before Automatic Operation .................................. Chapter 1 2- 1
1. Precautionary Items ...................................................... Chapter 1 2- 2
1.1 Touch Screen ........................................................... Chapter 1 2- 2
2. INITIALIZATION Display ............................................... Chapter 1 2- 3
3. Power Source Check and Power-Up Procedures ......... Chapter 1 2- 6
4. Set-up and Flow Chart for Automatic Operation ........... Chapter 1 2- 7
Contents
Page
5. Preparation and Confirmation before Operation ........... Chapter 1 2- 8
5.1 Preparation (Outline) for Pattern Program .............. Chapter 1 2- 8
5.1.1 Component Library Data .................................. Chapter 1 2- 8
5.1.2 Component Data............................................... Chapter 1 2- 9
5.1.2.1 Component Data ........................................ Chapter 1 2- 9
5.1.2.2 Tray Steps Information ............................... Chapter 1 2-10
5.1.2.3 Tray (L) Operation Data ............................. Chapter 1 2- 11
5.1.2.4 Automatic Offset X Setting........................ Chapter 1 2-12
5.1.3 Magazine Alternate Function ............................ Chapter 1 2-13
5.2 Program Change ..................................................... Chapter 1 2-14
5.2.1 Pallet Set-up ..................................................... Chapter 1 2-14
5.2.1.1 Precautions in Pallet Handling ................... Chapter 1 2-14
5.2.1.2 Tray Attachment to Pallet ........................... Chapter 1 2-16
5.2.1.3 Tray Detachment from Pallet ..................... Chapter 1 2-18
5.2.2 Preparation of Magazine ................................... Chapter 1 2-19
5.2.2.1 Precautions in Magazine Handling ............ Chapter 1 2-19
5.2.2.2 Pallet Attachment to Magazine .................. Chapter 1 2-21
5.2.2.3 Pallet Detachment from Magazine ............. Chapter 1 2-23
5.2.2.4 Partition Plate Removal Procedure
in Even Steps ........... Chapter 1 2-24
5.2.2.5 Partition Plate Installation Procedure
in Even Steps ........... Chapter 1 2-25
5.2.3 Attachment and Detachment of Magazine ........ Chapter 1 2-27
5.2.3.1 Attachment of Magazine ............................ Chapter 1 2-27
5.2.3.2 Detachment of Magazine ........................... Chapter 1 2-31
5.2.4 FEEDER (B) OFFSET Display ......................... Chapter 1 2-32
6. Start Procedure of Automatic Operation ....................... Chapter 1 2-34
6.1 General Start Procedure .......................................... Chapter 1 2-34
6.2 Temporary Stop Procedure ...................................... Chapter 1 2-35
6.3 Start Procedure from “PAUSE” Mode ...................... Chapter 1 2-35
7. Component Replenishment during
Automatic Operation ........................ Chapter 1 2-36
7.1 Component Replenishment in
“Component Shortage” Mode ...................... Chapter 1 2-36
8. Stop Operation .............................................................. Chapter 1 2-39
8.1 General Stop Procedure .......................................... Chapter 1 2-39
8.2 Automatic Stop Procedure ....................................... Chapter 1 2-39
8.3 Emergency Stop Procedure .................................... Chapter 1 2-39
9. Interruption of Automatic Operation .............................. Chapter 1 2-40
10. Shut-Down Operation (End of Production) ................. Chapter 1 2-40
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Tg0869-PM-OM
Contents
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11. Others .......................................................................... Chapter 1 2-41
11.1 Operation of Multi-Layer Tray Feeder
from Main Machine Side ................ Chapter 1 2-41
11.1.1 Changing from “NEUTRAL” to “LINE” Mode ... Chapter 1 2-41
11.1.2 Zeroing Operation Maneuvered on
Main Machine Side ................ Chapter 1 2-42
11.1.2.1 Zeroing Operation Procedure
at “AUTO OPN SUB-MENU” Display..... Chapter 1 2-42
11.1.2.2 Operation Procedure
at “ZEROING OPERATION” Display ..... Chapter 1 2-43
11.1.3 Tray Chuck Matrix Change Operations ........... Chapter 1 2-45
11.2 Tray Fixing Metals .................................................. Chapter 1 2-48
Section 3 LINE Mode Menu .................................................. Chapter 1 3- 1
1. LINE Mode .................................................................... Chapter 1 3- 2
2. Component Replenishment ........................................... Chapter 1 3- 4
2.1 To replenish components whenever necessary ...... Chapter 1 3- 6
2.2 Confirmation of “Component Replenishment
Completed” Mode before Machine Operation ...... Chapter 1 3- 7
3. Component Information ................................................. Chapter 1 3- 8
4. Matrix Change Operations ............................................ Chapter 1 3-10
Section 4 LOCAL Mode Menu .............................................. Chapter 1 4- 1
1. LOCAL MODE Display .................................................. Chapter 1 4- 2
2. Zeroing Operation ......................................................... Chapter 1 4- 3
3. MANUAL MODE Display ............................................... Chapter 1 4- 5
3.1 ELEVATOR UNIT Display ........................................ Chapter 1 4- 6
3.2 TRAVERSE UNIT Display ....................................... Chapter 1 4- 7
Chapter 2 Programming ................................. Chapter 2 1
Section 1 Offset Data ............................................................ Chapter 2 1- 1
1. TRAY FEEDER OFFSET Display.................................. Chapter 2 1- 2
2. FEEDER (B) OFFSET Display ...................................... Chapter 2 1- 3