4OM-1429-008_w.pdf - 第56页

Contents Cont-3 Page 5. Consumables and Important Servicing Parts ................................. 1- 67 5.1 List of Consumables ............................................................... 1- 67 5.2 List of Importan…

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Contents
Cont-2
Page
Chapter 1 Maintenance
1. Outline of Maintenance ..................................................................1- 1
1.1 Notes on Maintenance ............................................................1- 1
1.2 Preparation for Maintenance ..................................................1- 2
1.2.1 Preparation for Cleaning ................................................1- 2
1.2.2 Preparation for Lubrication ............................................1- 5
1.3 Items for Periodic Maintenance ..............................................1- 8
2. Maintenance Check List .................................................................1- 11
2.1 Daily Maintenance ..................................................................1- 11
2.2 Weekly Maintenance...............................................................1- 12
2.3 Monthly Maintenance ..............................................................1- 12
2.4 Quarterly Maintenance ...........................................................1- 13
2.5 Half-Yearly Maintenance .........................................................1- 15
2.6 Yearly Maintenance ................................................................1- 15
3. Maintenance Spots ........................................................................1- 16
3.1 Whole View .............................................................................1- 16
3.2 Understanding of Maintenance Items on Each Section ..........1- 18
3.3 Inspection, Cleaning, and Lubrication Spots ..........................1- 19
3.3.1 Air Source ......................................................................1- 19
3.3.2 Vacuum System .............................................................1- 21
3.3.3 Component Recognition Camera Section .....................1- 23
3.3.4 Feeder Base Driving Section .........................................1- 26
3.3.5 Feeder Cart Section ......................................................1- 27
3.3.6 Cutter Section ................................................................1- 29
3.3.7 Head Section .................................................................1- 32
3.3.8 X/Y Beam Section .........................................................1- 36
3.3.9 PCB Positioning Section ................................................1- 40
3.3.10 Conveyor Section ..........................................................1- 41
3.3.11 Nozzle Stocker Section .................................................1- 43
3.3.12 Control Box Section .......................................................1- 44
3.3.13 Fans ...............................................................................1- 45
4. Maintenance Method ......................................................................1- 46
4.1 Cleaning of Vacuum Nozzles ..................................................1- 46
4.3 Replacement of Fluorine Sheet and Urethane Clamp ............1- 49
4.4 Procedure of Flat Ring Replacement ......................................1- 52
4.5 Lubricating Procedure onto the Linear Guide Oil Filler Port ...1- 55
4.6 Cleaning of Linear Measure Sensor .......................................1- 59
4.7 Replacement Procedure of Vacuum Filters ............................1- 64
0707-001
Contents
Cont-3
Page
5. Consumables and Important Servicing Parts .................................1- 67
5.1 List of Consumables ...............................................................1- 67
5.2 List of Important Servicing Parts .............................................1- 68
Chapter 2 Troubleshooting
1. Troubleshooting ..............................................................................2- 1
2. Startup Guidance ...........................................................................2- 2
2.1 "WARNING" (Startup Guidance) Window ...............................2- 2
2.2 List of Warning Messages .......................................................2- 4
3. Machine Information .......................................................................2- 11
3.1 "Machine Information" Window ...............................................2- 11
3.2 List of Machine Information .....................................................2- 12
4. "ERROR" Windows ........................................................................2- 25
Chapter 3 Troubleshooting from Error IDs
1. Description of Error ID (Example) ..................................................3- 1
2. Error IDs and Controlled Areas ......................................................3- 2
3. Error IDs and Remedial Procedures ..............................................3- 3
3.1 Safety Devices ........................................................................3- 3
3.2 Data ........................................................................................3- 11
3.3 Conveyor ................................................................................3- 13
3.4 Recognition Communication ...................................................3- 31
3.5 PEC Recognition ....................................................................3- 32
3.6 Component Recognition .........................................................3- 34
3.7 Automatic Setup .....................................................................3- 36
3.8 Head-Related Errors ...............................................................3- 46
3.9 Others .....................................................................................3- 47
3.10 Pickup Error ............................................................................3- 59
3.11 Automatic Operation Error ......................................................3- 61
3.12 Automatic Teaching.................................................................3- 64
3.13 Test .........................................................................................3- 68
3.14 System Error ...........................................................................3- 69
0712-002
Contents
Cont-4
Page
Chapter 4 Troubleshooting from Recognition Error IDs
1. Description of Recognition Error ID (Example) ..............................4- 1
2. Recognition Error IDs and Controlled Areas ..................................4- 2
3. Recognition Error IDs and Remedial Procedures ..........................4- 3
3.1 Recognition Internal Errors .....................................................4- 3
3.2 Recognition Communication Internal Errors ...........................4- 4
3.3 Recognition Communication Errors ........................................4- 5
3.4 Component Recognition Errors ..............................................4- 16
3.5 PEC Recognition Errors ..........................................................4- 20
3.6 Nozzle Recognition Errors ......................................................4- 23
3.7 Character Recognition Errors .................................................4- 25
3.8 Various Teach Errors ...............................................................4- 26
Chapter 5 Troubleshooting on Component Picks and
Placement
1. ClassicationofFailureSymptomsand
Helpful Hints on Countermeasures against Failure ..........5- 1
1.1 ClassicationofFailureSymptoms .........................................5- 1
1.2 Helpful Hints on Countermeasures against Failure ................5- 2
2. Troubleshooting on Pickup Errors ..................................................5- 3
2.1 Cause and Remedy of Pickup Errors .....................................5- 3
2.2 Symptom-Based Troubleshooting ...........................................5- 5
3. Troubleshooting on Placement Errors ............................................5- 8
3.1 Cause and Remedy of Placement Errors ...............................5- 8
3.2 Symptom-Based Troubleshooting ...........................................5- 12
0707-001