Vermes MDS 358X user Manual.pdf - 第14页

Introduction VTK - TR -BA- 072e - 1 - User Manua l MDS 358X S eries 3 1 Introducti on ...................................................................................... 7 2 Safety Notes ..............................…

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VTK-TR-BA-072e-1 - User Manual MDS 358X Series
User Manual for Microdispensing Systems of the MDS 358x Series
System Control Unit Valve
MDS 3580
MDC 3500
MDS 3581
MDC 3500
MDS 3583
MDC 3500
MDS 3583-FH
MDC 3500
Tab. 1: Available products
Introduction
VTK-TR-BA-072e-1 - User Manual MDS 358X Series
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1 Introduction ...................................................................................... 7
2 Safety Notes ...................................................................................... 8
2.1 Obligations and Liability ................................................................................................ 8
2.1.1 Obligations of the Customer.................................................................... 8
2.1.2 Obligations of the Operator ..................................................................... 8
2.2 Residual Risks ...................................................................................................................... 8
2.3 Contracted Use ................................................................................................................... 9
2.4 Specification and Technical Notes .......................................................................... 10
2.5 Warnings ............................................................................................................................ 10
2.6 Qualifications of Operators and Maintenance Personnel .............................. 11
2.7 Protective Equipment and Safety Clothing ......................................................... 12
3 General Instructions ....................................................................... 13
3.1 How to Use this Manual ............................................................................................... 13
3.2 Legend ................................................................................................................................ 13
3.2.1 Danger Levels ............................................................................................. 13
3.2.2 Illustration Convention ........................................................................... 13
3.2.3 Abbreviations .............................................................................................. 14
3.3 Tools .................................................................................................................................... 15
3.3.1 MDT 301 - Universal Tool ....................................................................... 16
3.3.2 MDT 303 - Nozzle Insert Changing Tool ........................................... 16
3.3.3 MDT 307 - Adjust Tool TA Hot Melt Handle .................................... 16
3.3.4 MDT 316 - Nozzle Insert Cleaning Tool ............................................. 17
3.3.5 MDT 323 - Nozzle Insert – Squeezing Out Tool TA ....................... 17
3.3.6 MDT 324 - Nozzle Insert Cleaning Holder ........................................ 17
3.3.7 MDT 327 - Multi-Function Tool ............................................................ 18
3.3.8 MDT 328 - Tappet Sealing Changing Tool ....................................... 18
3.3.9 Hexagon Key Set ........................................................................................ 18
3.3.10 MDT 306 - Torque Wrench Tool VM black ....................................... 19
3.3.11 Torques (in cN.m) ...................................................................................... 19
4 Control Unit MDC ............................................................................ 20
4.1 Technical Data ................................................................................................................. 20
4.2 Front Side .......................................................................................................................... 21
4.3 Back Side ............................................................................................................................ 23
4.4 Function Keys .................................................................................................................. 25
4.5 Menu Structure ............................................................................................................... 27
4.5.1 Main Menu ................................................................................................... 28
4.5.2 Submenu “Pulse Parameters” ............................................................... 29
4.5.3 Submenu “Cooler/Heater” ..................................................................... 30
4.5.3.1 Submenu Cooler ................................................................... 31
4.5.3.2 Submenu Heater ................................................................... 31
4.5.4 Submenu “Status” ..................................................................................... 34
4.5.5 Submenu “Scenario” ................................................................................ 35
4.5.6 Submenu “Service-Option” ................................................................... 37
4.6 Memories of the MDC ................................................................................................... 38
5 Microdispensing Valve ................................................................... 39
5.1 Composition ..................................................................................................................... 39
5.2 Explosion View Valve .................................................................................................... 41
5.3 Technical Data ................................................................................................................. 42
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VTK-TR-BA-072e-1 - User Manual MDS 358X Series
5.4 Valve Types ........................................................................................................................ 42
5.5 Special Features of the Valve...................................................................................... 43
6 Initial Operation .............................................................................. 44
6.1 Delivery ............................................................................................................................... 44
6.1.1 Unpacking ..................................................................................................... 44
6.1.2 Content .......................................................................................................... 44
6.2 First Assembling of the Valve ..................................................................................... 45
6.3 Installation of the Microdispensing System ......................................................... 49
6.3.1 Installation of the Control Unit ............................................................. 49
6.3.2 Installation of the Valve as Part of a Machine ................................. 49
6.3.3 Wiring of the MDS ...................................................................................... 50
6.3.3.1 Actuator Cable ........................................................................ 50
6.3.3.2 Sensor Cable ............................................................................ 52
6.3.3.3 Power Supply .......................................................................... 53
6.3.3.4 Connecting a Heater ............................................................ 53
6.3.3.5 Connecting a Cooler ............................................................ 54
6.3.3.6 Connection Diagram ............................................................ 55
6.4 Valves with Air cooling ................................................................................................. 56
6.5 The Adjust Process ......................................................................................................... 57
6.6 Initial Liquid Supply ....................................................................................................... 61
6.7 Removing Air Inclusions from the Fluid Box ........................................................ 61
6.8 Parameter Input and Start ........................................................................................... 62
7 Operation ........................................................................................ 63
7.1 Triggering a Dispense Sequence .............................................................................. 63
7.2 Dispensing and Positioning of Dots (Modes) ...................................................... 63
7.3 Parameters for the Dispensing Process .................................................................. 64
7.4 Minimum and Maximum Parameter Limits .......................................................... 66
7.5 Input of Values ................................................................................................................. 67
7.6 Saving Parameter Sets .................................................................................................. 67
7.7 Retrieving Parameter Sets ........................................................................................... 67
7.8 Select Pins .......................................................................................................................... 68
7.9 Scenarios ............................................................................................................................ 70
7.9.1 Basics about Scenarios ............................................................................. 70
7.9.2 Entering Scenarios ..................................................................................... 71
7.9.3 Scenario Selection with Select Pins .................................................... 71
7.10 Factory Settings ............................................................................................................... 73
7.11 Auxiliary Mode ................................................................................................................. 74
7.12 Adjust Offset ..................................................................................................................... 75
7.13 Dispensing with a Heater ............................................................................................. 76
7.13.1 Heater and MDC ......................................................................................... 77
7.13.2 Calibration of the Heater ......................................................................... 77
7.14 Dispensing with a Cooling Valve .............................................................................. 80
7.14.1 Cooling and MDC ....................................................................................... 80
7.14.2 Cooler Offset ................................................................................................ 81
7.15 Switching OFF the Microdispensing System........................................................ 82
8 Communication Interfaces ............................................................. 83
8.1 Serial Interface RS-232C: 9-Pin Sub-D ..................................................................... 83
8.1.1 Pin Functions ............................................................................................... 83
8.1.2 RS-232C Commands ................................................................................. 84