Vermes MDS 358X user Manual.pdf - 第15页
4 VTK - TR -BA- 072e - 1 - User Manua l MDS 358X S eries 5.4 Valve T ypes ........................................................................................................................ 42 5.5 Speci al Featur es…
Introduction
VTK-TR-BA-072e-1 - User Manual MDS 358X Series
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1 Introduction ...................................................................................... 7
2 Safety Notes ...................................................................................... 8
2.1 Obligations and Liability ................................................................................................ 8
2.1.1 Obligations of the Customer.................................................................... 8
2.1.2 Obligations of the Operator ..................................................................... 8
2.2 Residual Risks ...................................................................................................................... 8
2.3 Contracted Use ................................................................................................................... 9
2.4 Specification and Technical Notes .......................................................................... 10
2.5 Warnings ............................................................................................................................ 10
2.6 Qualifications of Operators and Maintenance Personnel .............................. 11
2.7 Protective Equipment and Safety Clothing ......................................................... 12
3 General Instructions ....................................................................... 13
3.1 How to Use this Manual ............................................................................................... 13
3.2 Legend ................................................................................................................................ 13
3.2.1 Danger Levels ............................................................................................. 13
3.2.2 Illustration Convention ........................................................................... 13
3.2.3 Abbreviations .............................................................................................. 14
3.3 Tools .................................................................................................................................... 15
3.3.1 MDT 301 - Universal Tool ....................................................................... 16
3.3.2 MDT 303 - Nozzle Insert Changing Tool ........................................... 16
3.3.3 MDT 307 - Adjust Tool TA Hot Melt Handle .................................... 16
3.3.4 MDT 316 - Nozzle Insert Cleaning Tool ............................................. 17
3.3.5 MDT 323 - Nozzle Insert – Squeezing Out Tool TA ....................... 17
3.3.6 MDT 324 - Nozzle Insert Cleaning Holder ........................................ 17
3.3.7 MDT 327 - Multi-Function Tool ............................................................ 18
3.3.8 MDT 328 - Tappet Sealing Changing Tool ....................................... 18
3.3.9 Hexagon Key Set ........................................................................................ 18
3.3.10 MDT 306 - Torque Wrench Tool VM black ....................................... 19
3.3.11 Torques (in cN.m) ...................................................................................... 19
4 Control Unit MDC ............................................................................ 20
4.1 Technical Data ................................................................................................................. 20
4.2 Front Side .......................................................................................................................... 21
4.3 Back Side ............................................................................................................................ 23
4.4 Function Keys .................................................................................................................. 25
4.5 Menu Structure ............................................................................................................... 27
4.5.1 Main Menu ................................................................................................... 28
4.5.2 Submenu “Pulse Parameters” ............................................................... 29
4.5.3 Submenu “Cooler/Heater” ..................................................................... 30
4.5.3.1 Submenu Cooler ................................................................... 31
4.5.3.2 Submenu Heater ................................................................... 31
4.5.4 Submenu “Status” ..................................................................................... 34
4.5.5 Submenu “Scenario” ................................................................................ 35
4.5.6 Submenu “Service-Option” ................................................................... 37
4.6 Memories of the MDC ................................................................................................... 38
5 Microdispensing Valve ................................................................... 39
5.1 Composition ..................................................................................................................... 39
5.2 Explosion View Valve .................................................................................................... 41
5.3 Technical Data ................................................................................................................. 42
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VTK-TR-BA-072e-1 - User Manual MDS 358X Series
5.4 Valve Types ........................................................................................................................ 42
5.5 Special Features of the Valve...................................................................................... 43
6 Initial Operation .............................................................................. 44
6.1 Delivery ............................................................................................................................... 44
6.1.1 Unpacking ..................................................................................................... 44
6.1.2 Content .......................................................................................................... 44
6.2 First Assembling of the Valve ..................................................................................... 45
6.3 Installation of the Microdispensing System ......................................................... 49
6.3.1 Installation of the Control Unit ............................................................. 49
6.3.2 Installation of the Valve as Part of a Machine ................................. 49
6.3.3 Wiring of the MDS ...................................................................................... 50
6.3.3.1 Actuator Cable ........................................................................ 50
6.3.3.2 Sensor Cable ............................................................................ 52
6.3.3.3 Power Supply .......................................................................... 53
6.3.3.4 Connecting a Heater ............................................................ 53
6.3.3.5 Connecting a Cooler ............................................................ 54
6.3.3.6 Connection Diagram ............................................................ 55
6.4 Valves with Air cooling ................................................................................................. 56
6.5 The Adjust Process ......................................................................................................... 57
6.6 Initial Liquid Supply ....................................................................................................... 61
6.7 Removing Air Inclusions from the Fluid Box ........................................................ 61
6.8 Parameter Input and Start ........................................................................................... 62
7 Operation ........................................................................................ 63
7.1 Triggering a Dispense Sequence .............................................................................. 63
7.2 Dispensing and Positioning of Dots (Modes) ...................................................... 63
7.3 Parameters for the Dispensing Process .................................................................. 64
7.4 Minimum and Maximum Parameter Limits .......................................................... 66
7.5 Input of Values ................................................................................................................. 67
7.6 Saving Parameter Sets .................................................................................................. 67
7.7 Retrieving Parameter Sets ........................................................................................... 67
7.8 Select Pins .......................................................................................................................... 68
7.9 Scenarios ............................................................................................................................ 70
7.9.1 Basics about Scenarios ............................................................................. 70
7.9.2 Entering Scenarios ..................................................................................... 71
7.9.3 Scenario Selection with Select Pins .................................................... 71
7.10 Factory Settings ............................................................................................................... 73
7.11 Auxiliary Mode ................................................................................................................. 74
7.12 Adjust Offset ..................................................................................................................... 75
7.13 Dispensing with a Heater ............................................................................................. 76
7.13.1 Heater and MDC ......................................................................................... 77
7.13.2 Calibration of the Heater ......................................................................... 77
7.14 Dispensing with a Cooling Valve .............................................................................. 80
7.14.1 Cooling and MDC ....................................................................................... 80
7.14.2 Cooler Offset ................................................................................................ 81
7.15 Switching OFF the Microdispensing System........................................................ 82
8 Communication Interfaces ............................................................. 83
8.1 Serial Interface RS-232C: 9-Pin Sub-D ..................................................................... 83
8.1.1 Pin Functions ............................................................................................... 83
8.1.2 RS-232C Commands ................................................................................. 84
Introduction
VTK-TR-BA-072e-1 - User Manual MDS 358X Series
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8.1.2.1 Overview .................................................................................. 85
8.1.2.2 Explanations ........................................................................... 88
8.2 PLC Interface: 15-pin, Sub-D .................................................................................... 112
8.2.1 Pin Functions ............................................................................................. 113
8.2.2 PLC-Signals ................................................................................................ 114
8.2.2.1 Single-Shot Mode ............................................................... 114
8.2.2.2 Burst Mode (Example with Three Shots) ................... 114
8.2.2.3 External Mode ...................................................................... 115
8.2.2.4 Infinite Mode ........................................................................ 115
8.2.2.5 Comparison of the signals DosOK and
SingleDosOK for Scenario ON and Scenario OFF ... 116
8.2.3 Remote Adjust .......................................................................................... 117
8.2.3.1 What is the Remote Adjust? ........................................... 117
8.2.3.2 Advantages ........................................................................... 117
8.2.3.3 Procedure .............................................................................. 117
8.3 AUX socket ...................................................................................................................... 119
9 Cleaning ......................................................................................... 120
9.1 Preliminary Notes ......................................................................................................... 120
9.2 Heat Resistance of Sealing Materials .................................................................... 121
9.3 Compatibility between Sealing Materials and Selected Media ................. 122
9.4 Cleaning Methods ........................................................................................................ 123
9.4.1 Pre-purifying ............................................................................................. 123
9.4.2 Rinsing with a purifying agent ........................................................... 124
9.4.3 Demount the Valve ................................................................................. 126
9.4.4 Fine Purification ....................................................................................... 128
9.4.5 Assembling of the Fluid Box and the Tappet ............................... 133
10 Maintenance ................................................................................. 137
10.1 Maintenance Indicator ............................................................................................... 137
10.2 Maintenance of Tappet, Tappet Sealing and Nozzle Insert ......................... 138
10.2.1 Maintenance of the Tappet ................................................................. 138
10.2.2 Maintenance of the Tappet Sealing ................................................. 138
10.2.3 Maintenance of the Nozzle Insert ..................................................... 138
10.2.4 Exchange of the Tappet, the Tappet Sealing and the Nozzle
Insert ............................................................................................................. 139
11 Error Messages .............................................................................. 140
11.1 Table of Error Messages ............................................................................................. 141
11.2 Explanations of Error Messages .............................................................................. 142
11.3 Status Messages ............................................................................................................ 154
12 Transport, Storage and Disposal ................................................. 155
12.1 Transport ......................................................................................................................... 155
12.2 Storage ............................................................................................................................. 155
12.3 Recycling and Disposal .............................................................................................. 155
13 Spare Parts and Tools ................................................................... 156
13.1 Nozzle Fixation Nuts ................................................................................................... 156
13.2 Tappets ............................................................................................................................. 156
13.3 Sealings ............................................................................................................................ 158
13.4 Supply Unit ..................................................................................................................... 158
13.5 Heaters and Heater Controllers .............................................................................. 160