2500_Users_Manual.pdf - 第10页
Table of Conte nts x ProM ast er 2500 User Manu al Figure 2-8. Adjusting Plate Height ...... ................. ................. ................ ................. ........... 2-9 Figure 2-9. Loading Labels in the Dot Ma…
Table of Contents
ProMaster 2500 User Manual ix
E. Computer Remote Control
Handler Computer Remote Control..................................................................................E-2
System Setup ..................................................................................................................E-2
Remote Mode Command Set .......................................................................................E-3
Handler CRC Error Codes .........................................................................................E-10
Hex Label Format...............................................................................................................E-11
Label Record Content .................................................................................................E-11
Label Record Types .....................................................................................................E-11
Creating Hex Label Records ......................................................................................E-14
Source Code of LABEL.C Program ...........................................................................E-16
Programming Electronics Computer Remote Control.................................................E-17
System Setup ................................................................................................................E-17
Programming Electronics CRC Commands ............................................................E-18
CRC Error Codes................................................................................................................E-22
F. Local Mode
Switching Between Local and Remote Modes.................................................................F-1
System Configuration..........................................................................................................F-1
The Main Menu Commands...............................................................................................F-2
Operations Menu ...........................................................................................................F-2
File Utilities Menu .........................................................................................................F-6
System Setup Menu .......................................................................................................F-9
Index
Keep Current Subscription Service
System Requirements..............................................................................................................1
Version Compatibility ......................................................................................................2
Using Keep Current.................................................................................................................2
Accessing the BBS ..............................................................................................................2
Using a Text-based FTP Program ...................................................................................4
Using a Web Browser ........................................................................................................4
Sample Keep Current Scenario ..............................................................................................5
List of Figures
Figure 1-1. ProMaster 2500 System....................................................................................1-2
Figure 1-2. External Features of the 2500..........................................................................1-3
Figure 1-3. System Air Adjustment Knobs.......................................................................1-5
Figure 1-4. External Features on the ProMaster 2500 (rear view).................................1-5
Figure 1-5. Major Features Under the Hood....................................................................1-6
Figure 1-6. Dot Matrix Labeler Component Identification Drawing............................1-7
Figure 1-7. Beams and Programming Station Component Identification Drawing...1-8
Figure 1-8. The ProMaster 2500 Front Panel..................................................................1-10
Figure 1-9. TaskLink Main Screen: Options Pull-Down Menu Selected....................1-13
Figure 1-10. TaskLink General Parameters Dialog Box................................................1-14
Figure 2-1. Connecting the Air Line from the External Source to the 2500.................2-2
Figure 2-2. The 2500 Shipping Crate .................................................................................2-3
Figure 2-3. System Contents...............................................................................................2-4
Figure 2-4. Selecting the Correct Quick Connect.............................................................2-5
Figure 2-5. Connecting the External Air to the 2500.......................................................2-6
Figure 2-6. Adjusting High and Low Air Pressure .........................................................2-7
Figure 2-7. Chuck Selection Chart.....................................................................................2-8
Table of Contents
x ProMaster 2500 User Manual
Figure 2-8. Adjusting Plate Height....................................................................................2-9
Figure 2-9. Loading Labels in the Dot Matrix Printer...................................................2-10
Figure 2-10. Installing the Labeler Ribbon Cassette in the Dot Matrix Printer.........2-12
Figure 2-11. Threading Labels in the Thermal Printer..................................................2-14
Figure 2-12. Threading a Ribbon in the Thermal Printer.............................................2-15
Figure 2-13. TaskLink Main Screen (Administrator Mode).........................................2-18
Figure 2-14. Labeler Setup Path (Local mode on the front panel) ..............................2-23
Figure 2-15. Changing the Label Calibration Value......................................................2-24
Figure 2-16. Changing the Label Placement Value .......................................................2-25
Figure 2-17. Changing the Dot Split Value.....................................................................2-26
Figure 2-18. Print Shift (affects vertical position)..........................................................2-27
Figure 2-19. Label Calibration (affects horizontal position) ........................................2-28
Figure 2-20. Location of Firmware EPROMs on the Main Controller Board............2-31
Figure 3-1. Overview of the Steps Involved in Creating Tasks.....................................3-3
Figure 3-2. Add Task Pull-down Menu............................................................................3-4
Figure 3-3. Add Task Dialog Box.......................................................................................3-5
Figure 3-4. Edit Task Dialog Box........................................................................................3-6
Figure 3-5. Illegal Bit Condition.........................................................................................3-8
Figure 3-6. ProMaster Dialog Box......................................................................................3-9
Figure 3-7. Selecting Orientation of Device Pin 1 in the Input Tube Using
TaskLink...........................................................................................................................3-10
Figure 3-8. Recommended Device Orientation in Input Device.................................3-11
Figure 3-9. Logic Device Parameters...............................................................................3-12
Figure 3-10. Memory Device Task...................................................................................3-14
Figure 3-11. Memory Parameters Dialog Box................................................................3-15
Figure 3-12. Commands Available under Setup ...........................................................3-19
Figure 3-13. Log File Format Compared to Task Statistics Screen..............................3-19
Figure 3-14. General Parameters Dialog Box .................................................................3-20
Figure 3-15. Serialization Parameters Dialog Box.........................................................3-22
Figure 3-16. The Serialization Process.............................................................................3-23
Figure 3-17. Utilities Pull-down Menu............................................................................3-27
Figure 3-18. Commands Available from the Options Pull-down Menu....................3-28
Figure 3-19. Selecting Security Options..........................................................................3-29
Figure 3-20. Password Screen for System Operators....................................................3-30
Figure 3-21. Configuring Operating Preferences...........................................................3-31
Figure 3-22. Selecting “Add Kit” from the Main Screen ..............................................3-32
Figure 3-23. Kits are a Series of Tasks in a Single Job...................................................3-33
Figure 3-24. Edit Kit Screen ..............................................................................................3-34
Figure 3-25. Naming the First Task in the Kit................................................................3-34
Figure 3-26. Adding the Second Task to the Kit............................................................3-35
Figure 3-27. Sample Message Presented to System Operator when Kit Is Run........3-36
Figure 3-28. Selecting the Batch File Command............................................................3-38
Figure 4-1. Overview of the Procedure for Starting a Task ...........................................4-3
Figure 4-2. TaskLink Operator Screen...............................................................................4-5
Figure 4-3. Enter Your Name on the Security Screen .....................................................4-6
Figure 4-4. TaskLink Main Operator Screen....................................................................4-6
Figure 4-5. Configuring Blocks on a Programming Module.........................................4-8
Figure 4-6. Configuration Box Compartments ................................................................4-9
Figure 4-7. Configuration Box Lid—Optional Configurations for 28-pin Module..4-10
Figure 4-8. Installing a Programming Module ..............................................................4-12
Figure 4-9. Adjusting the Track Width — Turning the knob clockwise opens all
three track sections together..........................................................................................4-13
Figure 4-10. Final Track Adjustment...............................................................................4-14
Table of Contents
ProMaster 2500 User Manual xi
Figure 4-11. Closeup View of Input Track with 8-pin 150-mil Device Keeper Bar
Assembly Installed..........................................................................................................4-15
Figure 4-12. 8-pin 150-mil SOIC Device Keeper Bar Assembly Mounted in the
Input Track.......................................................................................................................4-16
Figure 4-13. Chuck Selection Chart.................................................................................4-16
Figure 4-14. Adjusting High and Low Air Pressure.....................................................4-17
Figure 4-15. Threading New Labels in the Dot Matrix Printer....................................4-19
Figure 4-16. Threading Labels in the Thermal Printer..................................................4-21
Figure 4-17. Installing Devices in the Tube Holder.......................................................4-23
Figure 4-18. Main Operator Screen in TaskLink............................................................4-23
Figure 4-19. Choosing a Process From Those Presented on the Screen.....................4-24
Figure 4-20. Checking the Sumcheck ..............................................................................4-25
Figure 4-21. Setting Pass Limit and Parts Per Tube ......................................................4-25
Figure 4-22. Aligning Beam to the Device......................................................................4-27
Figure 4-23. Aligning Device to the Module..................................................................4-28
Figure 4-24. Checking the Front-to-Back Alignment (looking from the perspective
of the input track)............................................................................................................4-29
Figure 4-25. Device too Close to the Front......................................................................4-30
Figure 4-26. Device too Close to the Back.......................................................................4-30
Figure 4-27. DIP Device Alignment.................................................................................4-32
Figure 4-28. TaskLink Status Screen During Device Processing.................................4-33
Figure 4-29. Task Session Summary Screen...................................................................4-34
Figure 4-30. Kits are a Series of Tasks in a Single Job...................................................4-35
Figure 4-31. Overview: Running a Kit (the number by each screen refers to the
number of the step describing it on the previous page.............................................4-37
Figure 4-32. Track Air Adjustment Knob.......................................................................4-38
Figure 5-1. Optic and Microswitch Locations..................................................................5-3
Figure 5-2. High and Low Pressure Air Lines ...............................................................5-10
Figure 5-3. Beam Air Holes...............................................................................................5-11
Figure 5-4. Power Supplies...............................................................................................5-14
Figure 5-5. Missing Character Dots in Label Printout..................................................5-22
Figure 5-6. Adjusting Label Calibration..........................................................................5-25
Figure 5-7. Print Shift (affects vertical position)............................................................5-26
Figure 5-8. Label Calibration (affects horizontal position) ..........................................5-26
Figure 5-9. Thermal Printer Ribbon Path........................................................................5-29
Figure 5-10. Diagnostics Command Tree .......................................................................5-30
Figure 5-11. Inserting the Hood Interlock Switch .........................................................5-31
Figure 5-12. Optic and Microswitch Locations..............................................................5-33
Figure 5-13. Adjusting the Dot Matrix Printer ADC Optic During Calibration.......5-35
Figure 5-14. Thermal Printer, Front View, Showing the ADC Label Optic...............5-37
Figure 5-15. Locations of the Solenoids Under the Main Plate ...................................5-38
Figure 5-16. Solenoids on the Beam (test numbers shown).........................................5-39
Figure 5-17. Location of the Motors.................................................................................5-41
Figure 5-18. Recommended Orientation of Pin 1 for DIP and PLCC Devices.........5-45
Figure 5-19. Interior View of the 2500’s Base.................................................................5-47
Figure 5-20. Print Head LEDs on Handler Controller Board ......................................5-47
Figure 5-21. Position of the 78-pin Connector on the Mass Storage Module............5-52
Figure 5-22. Test Points on the MSM 78-pin Connector...............................................5-53
Figure 5-23. Removing the Ribbon Cassette...................................................................5-58
Figure 5-24. Installing a New Dot Matrix Printer Ribbon Cassette............................5-58
Figure 5-25. Threading the Ribbon in the Thermal Printer..........................................5-59
Figure 5-26. Location of the Lead Screw and the Carriage..........................................5-63
Figure 5-27. Adjusting the Track Height ........................................................................5-64