2500_Users_Manual.pdf - 第443页
ii Technical Review UniSi te User Manual Figure 3 -18. Command s Availa ble from th e Options P ull-down Men u .. 3- 28 Figure 3-19. Selecting Security Options................ ................. ................. ... 3-29…
UniSite User Manual Technical Review i
Figure 1-1. ProMaster 2500 System..............................................................1-2
Figure 1-2. External Features of the 2500....................................................1-3
Figure 1-3. System Air Adjustment Knobs.................................................1-5
Figure 1-4. External Features on the ProMaster 2500 (rear view) ...........1-5
Figure 1-5. Major Features Under the Hood...............................................1-6
Figure 1-6. Dot Matrix Labeler Component Identification Drawing......1-7
Figure 1-7. Beams and Programming Station Component Identification Drawing
1-8
Figure 1-8. The ProMaster 2500 Front Panel...............................................1-9
Figure 1-9. TaskLink Main Screen: Options Pull-Down Menu Selected.. 1-
12
Figure 1-10. TaskLink General Parameters Dialog Box..........................1-13
Figure 2-1. Connecting the Air Line from the External Source to the 2500..
2-2
Figure 2-2. The 2500 Shipping Crate............................................................ 2-3
Figure 2-3. System Contents..........................................................................2-4
Figure 2-4. Selecting the Correct Quick Connect.......................................2-5
Figure 2-5. Connecting the External Air to the 2500..................................2-6
Figure 2-6. Adjusting High and Low Air Pressure....................................2-7
Figure 2-7. Chuck Selection Chart................................................................2-8
Figure 2-8. Adjusting Plate Height...............................................................2-9
Figure 2-9. Loading Labels in the Dot Matrix Printer.............................2-10
Figure 2-10. Installing the Labeler Ribbon Cassette in the Dot Matrix Printer
2-12
Figure 2-11. Threading Labels in the Thermal Printer............................2-14
Figure 2-12. Threading a Ribbon in the Thermal Printer........................2-15
Figure 2-13. TaskLink Main Screen (Administrator Mode)...................2-18
Figure 2-14. Labeler Setup Path (Local mode on the front panel).........2-23
Figure 2-15. Changing the Label Calibration Value................................2-24
Figure 2-16. Changing the Label Placement Value..................................2-25
Figure 2-17. Changing the Dot Split Value...............................................2-26
Figure 2-18. Print Shift (affects vertical position).....................................2-27
Figure 2-19. Label Calibration (affects horizontal position)...................2-28
Figure 2-20. Location of Firmware EPROMs on the Main Controller Board
2-31
Figure 3-1. Overview of the Steps Involved in Creating Tasks...............3-3
Figure 3-2. Add Task Pull-down Menu.......................................................3-4
Figure 3-3. Add Task Dialog Box.................................................................3-5
Figure 3-4. Edit Task Dialog Box..................................................................3-6
Figure 3-5. Illegal Bit Condition ...................................................................3-8
Figure 3-6. ProMaster Dialog Box................................................................3-9
Figure 3-7. Selecting Orientation of Device Pin 1 in the Input Tube Using TaskLink
3-10
Figure 3-8. Recommended Device Orientation in Input Device............3-11
Figure 3-9. Logic Device Parameters.........................................................3-12
Figure 3-10. Memory Device Task .............................................................3-14
Figure 3-11. Memory Parameters Dialog Box...........................................3-15
Figure 3-12. Commands Available under Setup......................................3-19
Figure 3-13. Log File Format Compared to Task Statistics Screen........3-19
Figure 3-14. General Parameters Dialog Box............................................3-20
Figure 3-15. Serialization Parameters Dialog Box....................................3-22
Figure 3-16. The Serialization Process.......................................................3-23
Figure 3-17. Utilities Pull-down Menu......................................................3-27
ii Technical Review UniSite User Manual
Figure 3-18. Commands Available from the Options Pull-down Menu..3-
28
Figure 3-19. Selecting Security Options.....................................................3-29
Figure 3-20. Password Screen for System Operators...............................3-30
Figure 3-21. Configuring Operating Preferences.....................................3-31
Figure 3-22. Selecting “Add Kit” from the Main Screen.........................3-32
Figure 3-23. Kits are a Series of Tasks in a Single Job..............................3-33
Figure 3-24. Edit Kit Screen.........................................................................3-34
Figure 3-25. Naming the First Task in the Kit..........................................3-34
Figure 3-26. Adding the Second Task to the Kit ......................................3-35
Figure 3-27. Sample Message Presented to System Operator when Kit Is Run
3-36
Figure 3-28. Selecting the Batch File Command.......................................3-38
Figure 4-1. Overview of the Procedure for Starting a Task......................4-3
Figure 4-2. TaskLink Operator Screen.........................................................4-5
Figure 4-3. Enter Your Name on the Security Screen................................4-6
Figure 4-4. TaskLink Main Operator Screen...............................................4-6
Figure 4-5. Configuring Blocks on a Programming Module....................4-8
Figure 4-6. Configuration Box Compartments...........................................4-9
Figure 4-7. Configuration Box Lid—Optional Configurations for 28-pin Module.
4-10
Figure 4-8. Installing a Programming Module.........................................4-12
Figure 4-9. Adjusting the Track Width — Turning the knob clockwise
opens all three track sections together. .....................................................4-13
Figure 4-10. Final Track Adjustment.........................................................4-14
Figure 4-11. Closeup View of Input Track with 8-pin 150-mil Device
Keeper Bar Assembly Installed ..................................................................4-15
Figure 4-12. 8-pin 150-mil SOIC Device Keeper Bar Assembly Mounted in
the Input Track..............................................................................................4-16
Figure 4-13. Chuck Selection Chart............................................................4-16
Figure 4-14. Adjusting High and Low Air Pressure................................4-17
Figure 4-15. Threading New Labels in the Dot Matrix Printer..............4-19
Figure 4-16. Threading Labels in the Thermal Printer............................4-21
Figure 4-17. Installing Devices in the Tube Holder................................. 4-23
Figure 4-18. Main Operator Screen in TaskLink......................................4-23
Figure 4-19. Choosing a Process From Those Presented on the Screen 4-24
Figure 4-20. Checking the Sumcheck.........................................................4-25
Figure 4-21. Setting Pass Limit and Parts Per Tube.................................4-25
Figure 4-22. Aligning Beam to the Device ................................................4-27
Figure 4-23. Aligning Device to the Module ............................................4-28
Figure 4-24. Checking the Front-to-Back Alignment (looking from the
perspective of the input track)....................................................................4-29
Figure 4-25. Device too Close to the Front................................................4-30
Figure 4-26. Device too Close to the Back.................................................4-30
Figure 4-27. DIP Device Alignment...........................................................4-32
Figure 4-28. TaskLink Status Screen During Device Processing...........4-33
Figure 4-29. Task Session Summary Screen..............................................4-34
Figure 4-30. Kits are a Series of Tasks in a Single Job..............................4-35
Figure 4-31. Overview: Running a Kit (the number by each screen refers to
the number of the step describing it on the previous page.................... 4-37
Figure 4-32. Track Air Adjustment Knob..................................................4-38
Figure 5-1. Optic and Microswitch Locations ............................................5-3
Figure 5-2. High and Low Pressure Air Lines..........................................5-10
UniSite User Manual Technical Review iii
Figure 5-3. Beam Air Holes.........................................................................5-11
Figure 5-4. Power Supplies..........................................................................5-14
Figure 5-5. Missing Character Dots in Label Printout.............................5-22
Figure 5-6. Adjusting Label Calibration....................................................5-25
Figure 5-7. Print Shift (affects vertical position).......................................5-26
Figure 5-8. Label Calibration (affects horizontal position).....................5-26
Figure 5-9. Thermal Printer Ribbon Path..................................................5-29
Figure 5-10. Diagnostics Command Tree..................................................5-30
Figure 5-11. Inserting the Hood Interlock Switch....................................5-31
Figure 5-12. Optic and Microswitch Locations ........................................5-33
Figure 5-13. Adjusting the Dot Matrix Printer ADC Optic During Calibration
5-35
Figure 5-14. Thermal Printer, Front View, Showing the ADC Label Optic.
5-37
Figure 5-15. Locations of the Solenoids Under the Main Plate..............5-38
Figure 5-16. Solenoids on the Beam (test numbers shown)....................5-39
Figure 5-17. Location of the Motors...........................................................5-41
Figure 5-18. Recommended Orientation of Pin 1 for DIP and PLCC Devices
5-45
Figure 5-19. Interior View of the 2500’s Base............................................5-47
Figure 5-20. Print Head LEDs on Handler Controller Board.................5-47
Figure 5-21. Position of the 78-pin Connector on the Mass Storage Module
5-52
Figure 5-22. Test Points on the MSM 78-pin Connector .........................5-53
Figure 5-23. Removing the Ribbon Cassette.............................................5-58
Figure 5-24. Installing a New Dot Matrix Printer Ribbon Cassette.......5-58
Figure 5-25. Threading the Ribbon in the Thermal Printer....................5-59
Figure 5-26. Location of the Lead Screw and the Carriage.....................5-63
Figure 5-27. Adjusting the Track Height...................................................5-64
Figure 5-28. Input and Output Track Funnel Adjustment.....................5-65
Figure 5-29. Adjusting the Track Width Cables.......................................5-66
Figure 6-1. Power-up Failures (page numbers are in parentheses).........6-7
Figure 6-2. The Beam Does Not Pick Up the Device Correctly (page
numbers are in parentheses).........................................................................6-8
Figure 6-3. The Beam Does Not Insert the Device Correctly into the
Programming Module (page numbers are in parentheses) .....................6-9
Figure 6-4. Programming Failures (page numbers are in parentheses)6-10
Figure 6-5. Label Printing Problems, Dot Matrix Printer (page numbers are
in parentheses).............................................................................................. 6-11
Figure 6-6. Label Application Problems, Dot Matrix Printer (page numbers
are in parentheses)........................................................................................6-12
Figure 6-6 (continued). Label Application Problems, Dot Matrix Printer
(page numbers are in parentheses)............................................................6-13
Figure 6-7. The Beam Does Not Deliver the Device Correctly (page
numbers are in parentheses).......................................................................6-14
Figure 7-1. Opening the Power Input Assembly to Access the Fuse......7-2
Figure 7-2. Removing the Fuse.....................................................................7-2
Figure 7-3. Location of the Main Plate Screws...........................................7-3
Figure 7-4. Polarity of the Cables on the Programming Electronics Assembly
7-4
Figure 7-5. Remove the Module Clamp Assembly Screws ......................7-5
Figure 7-6. Lower the Clamp Assembly and Remove the Retaining Bar7-6
Figure 7-7. Programming Electronics Assembly Alignment ...................7-6