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ProM aster 25 00 User Manua l iii T able of Contents Safety Summary ............... ........... ................. ................. ................. ................. ................. ................ ...... ..........…

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March 1997 981-0309-004
Data I/O has made every attempt to ensure that the information in this document is accurate and
complete. Data I/O assumes no liability for errors or for any incidental, consequential, indirect, or
special damages, including, without limitation, loss of use, loss or alteration of data, delays, or lost
profits or savings, arising from the use of this document or the product which it accompanies.
No part of this document may be reproduced or transmitted in any form or by any means, electronic or
mechanical, for any purpose without written permission from Data I/O.
Data I/O Corporation
10525 Willows Road N.E., P.O. Box 97046
Redmond, Washington 98073-9746 USA
(206) 881-6444
Acknowledgments:
Data I/O and ProMaster are registered trademarks of Data I/O Corporation. TaskLink is a trademark
of Data I/O Corporation.
Data I/O Corporation acknowledges the trademarks of other organizations for their respective products
or services mentioned in this document.
© 1993, 1995, 1996, 1997 Data I/O Corporation
All rights reserved
ProMaster 2500 User Manual iii
T
able of Contents
Safety Summary
.................................................................................................................................................xv
Preface
Data I/O Customer Support..............................................................................................xvii
United States .................................................................................................................xvii
Canada ...........................................................................................................................xvii
Japan ..............................................................................................................................xviii
Germany .......................................................................................................................xviii
Other European Countries .........................................................................................xviii
Other Countries Worldwide ......................................................................................xviii
Technical Assistance............................................................................................................xix
Calling .............................................................................................................................xix
Sending a Fax .................................................................................................................xix
Sending E-mail ...............................................................................................................xix
Using the BBS .................................................................................................................xix
Bulletin Board Service ..........................................................................................................xx
World Wide Web................................................................................................................... xx
Warranty Information.........................................................................................................xxi
Repair Service......................................................................................................................xxii
End User Registration and Address Change..................................................................xxii
Typographic Conventions .................................................................................................xxii
1. Introduction
Product Description.............................................................................................................1-1
What Is the ProMaster 2500? .......................................................................................1-1
2500 Handler ..................................................................................................................1-2
TaskLink Software .........................................................................................................1-2
General Features...................................................................................................................1-3
External Features ...........................................................................................................1-3
Features Under the Hood .............................................................................................1-6
Internal Features ............................................................................................................1-9
Front Panel ...................................................................................................................1-10
Table of Contents
iv ProMaster 2500 User Manual
TaskLink Software.............................................................................................................1-12
PC System Requirements ...........................................................................................1-12
Modes of Operation ....................................................................................................1-12
How to Use TaskLink Screens ...................................................................................1-13
2500 Handler Specifications..............................................................................................1-16
Functional .....................................................................................................................1-16
Power Requirements ...................................................................................................1-17
Operating Requirements ............................................................................................1-17
Physical and Environmental ......................................................................................1-17
Safety (CE units only) .................................................................................................1-18
Certificate of RFI/EMI Compliance (CE units only) ..............................................1-18
Options ................................................................................................................................1-18
Optional Spares Kit .....................................................................................................1-18
Keep Current Subscription Service ...........................................................................1-18
88-pin Upgrade ............................................................................................................1-18
Service Contracts .........................................................................................................1-18
For More Information........................................................................................................1-19
2. Installation and Setup
Before You Install.................................................................................................................2-2
Unpacking and Inspecting the 2500..................................................................................2-2
Installing the 2500 ................................................................................................................2-4
Selecting the Correct Adapter ......................................................................................2-4
Connecting the Input Air Line ....................................................................................2-5
Disconnecting the Source Air Line from the 2500 ....................................................2-6
Removing the Input Air Line from the 2500 .............................................................2-6
Adjusting the High and Low Air Pressure ................................................................2-7
Installing and Removing Chucks ................................................................................2-8
Setting Up the Dot Matrix Printer ...............................................................................2-9
Setting Up the Thermal Printer .................................................................................2-13
Connecting the PC and Installing TaskLink ..................................................................2-16
Connecting the PC .......................................................................................................2-16
Installing TaskLink on the PC ...................................................................................2-17
Starting TaskLink ........................................................................................................2-18
Exiting TaskLink ..........................................................................................................2-18
Turning on the 2500...........................................................................................................2-18
Checking System Communication ............................................................................2-19
Switching Between Local and Remote Modes ........................................................2-20
Default 2500 System Configuration ..........................................................................2-20
General 2500 Setup ......................................................................................................2-21
Adjusting Print Quality and Label Position...................................................................2-22
Print Only Command .................................................................................................2-22
Labeler Setup Menu ....................................................................................................2-23
Label Calibration .........................................................................................................2-24
Label Placement ...........................................................................................................2-25
Label Adjust .................................................................................................................2-26
Additional Commands for the Thermal Printer............................................................2-27
Adjusting Print Quality and Position .......................................................................2-27
Adjusting the Print Intensity of the Thermal Printer .............................................2-29
Updating the 2500..............................................................................................................2-29
Installing a 2500 Firmware Update ...........................................................................2-30