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Preventi ve Mai nten ance ProM aster 25 00 User Manua l 5-49 During the test, the 2 500 displays : If an EEP ROM memory error is found, the test is stopped. The 2500 displays: Press any key, except RESET , to return to t…

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5-48 ProMaster 2500 User Manual
Key/Display Test
This test verifies that the keypad keys and the display dot matrixes are
operating correctly. To select the Key/Display test, press
6
from the
Diagnostic menu. The 2500 displays:
Testing the Keys
Press
1
and the 2500 displays:
Press the keys you want to check. The characters for these keys appear on
the display, in the first column of the second row. As you press
additional keys, the displayed characters wrap to the third and fourth
lines and then appear on the first line, overwriting the message.
Press
RESET
to return to the 2500’s Main menu. Press
STOP
to end the
test and return to the Diagnostics menu.
If the characters for the keys you pressed are not displayed, the keyboard
may be defective. Replace the keyboard and try the test again. Also, check
the cable to the controller board.
Testing the Display
To test the display, press
6
from the Diagnostics menu and then press
2
. If
the display is operating correctly, each dot on the display is visible. Each
display matrix is outlined by an unlit row of dots. Press
RESET
to return
to the 2500’s Main menu. Press
STOP
to end the test and return to the
Diagnostics menu.
EEPROM Test
The 2500’s EEPROM stores the file and system data. The EEPROM test,
which lasts approximately five minutes, runs a test pattern through the
memory to verify that every location in the file storage area is functioning
properly.
CAUTION: Do not turn off power while this test is in progress. Turning
the power off will erase some or all of the 2500’s system
parameters.
To enter the EEPROM test, press
7
from the Diagnostics menu and the
2500 displays:
Pressing
RESET
before the test begins returns you to the Main Menu.
Pressing any other key begins the EEPROM test.
Note: While the test is running, pressing
RESET
will NOT return you to the
Main Menu.
PRESS 1 FOR KEY TEST, 2 FOR DISPLAY TEST
PRESS KEYS TO TEST, STOP TO ABORT
EEPROM TEST - PRESS ANY KEY TO START
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ProMaster 2500 User Manual 5-49
During the test, the 2500 displays:
If an EEPROM memory error is found, the test is stopped. The 2500
displays:
Press any key, except
RESET
, to return to the Diagnostics menu.
(Pressing
RESET
returns you to the Main Menu.)
Replace the EEPROM if it fails this test.
Communications
Test
The Communications Diagnostic test checks the three communication
ports and runs a loop test. To select the Communications test, press
8
from the Diagnostics menu. The 2500 displays:
Loop Test
The loop test checks the 2500 mother board and is performed only at the
factory.
RS-232C Port Tests
These tests echo the character for the key pressed at the terminal
keyboard, through the RS-232C communication port and back to the
terminal display. With a straight through cable, connect the 2500 to a
terminal, or to a computer that can emulate a terminal, and set the baud
rates in the 2500 to match the terminal.
To test the Remote port, press
2
from the Communications Diagnostics
Menu. The 2500 displays:
To test the Programmer port, press
3
from the Communications
Diagnostics menu. The 2500 displays:
EEPROM TEST IN PROGRESS
PRESS ANY KEY TO ABORT
EEPROM TEST - PRESS ANY KEY TO START
EEPROM ERROR AT LOCATION XXX
* COMMUNICATIONS DIAGNOSTICS MENU *
1 - RS-232C LOOP TEST 4 - DIAG MENU
2 - REMOTE RS-232C PORT
3 - PROGRAMMER RS-232C PORT
REMOTE RS-232C TEST
PRESS ANY KEY TO ABORT
PROGRAMMER RS-232C TEST
PRESS ANY KEY TO ABORT
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5-50 ProMaster 2500 User Manual
Press a key on the terminal keyboard. If the port is operating properly,
the character you typed appears on the terminal display. If random
characters are displayed, the baud rates may not match, or there may be a
problem in the handler or terminal port. Press any key to end the test and
return to the Communications Diagnostic menu.
Programming
Electronics Self-test
The programming electronics assembly goes through a complete self-test
on powerup, or when you select self-test from a special menu in
TaskLink. The self-test command allows you to test portions of the
programming electronics (PE) to verify proper operation or to isolate a
problem.
The 2500 verifies internal voltages every time it is powered up and every
time a complete self-test is run. The voltage verification is performed by
software and is compared to a precision, laser-trimmed +10 volt
reference. Data I/O recommends that you cycle
and
run a complete self-
test cycle at least every three months so that the PE remains within its
specified operating range.
To ensure that your 2500 continues to meet product performance
specifications, Data I/O recommends a complete, preventive
maintenance check and performance evaluation every three months.
Powerup Self-test
During powerup, the PE performs self-test diagnostics, including a
performance verification of its internal power supplies and a test of the
microprocessor’s kernel components (EPROM, ID PAL, system RAM,
DUART, and decode circuits).
When the kernel tests are complete, the PE reads the system files on the
disk drive and loads them into its system RAM. Then it completes self-
test by checking its major boards and assemblies. The PE’s completion of
the self-test indicates only that the main components are functioning
enough for the PE to complete the self-test; it does not necessarily indicate
the absence of errors.
ESD Precautions
The circuit boards in the 2500 are susceptible to electrostatic discharge
(ESD), which can damage the circuitry in the programming electronics.
The easiest way to prevent damage from ESD is to make sure a common
static potential (ground) exists between the static-sensitive device, its
environment, and you. Use an antistatic strap to ground yourself to an
antistatic workstation.
WARNING:To avoid electric shock, the antistatic wrist strap must
contain a 1 M
(minimum) to 10 M
(maximum)
isolating resistor.
If you don’t have an antistatic work station available, you can wear an
antistatic wrist strap and connect it to the banana plug on the 2500.