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Table of Conte nts xii ProM ast er 2500 User Manu al Figure 5-28. Input and Output Track Funnel Ad justment ................. ................. ......... 5-65 Figure 5-29. Adjusting the Tra ck Width Cables ............. …

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Table of Contents
ProMaster 2500 User Manual xi
Figure 4-11. Closeup View of Input Track with 8-pin 150-mil Device Keeper Bar
Assembly Installed..........................................................................................................4-15
Figure 4-12. 8-pin 150-mil SOIC Device Keeper Bar Assembly Mounted in the
Input Track.......................................................................................................................4-16
Figure 4-13. Chuck Selection Chart.................................................................................4-16
Figure 4-14. Adjusting High and Low Air Pressure.....................................................4-17
Figure 4-15. Threading New Labels in the Dot Matrix Printer....................................4-19
Figure 4-16. Threading Labels in the Thermal Printer..................................................4-21
Figure 4-17. Installing Devices in the Tube Holder.......................................................4-23
Figure 4-18. Main Operator Screen in TaskLink............................................................4-23
Figure 4-19. Choosing a Process From Those Presented on the Screen.....................4-24
Figure 4-20. Checking the Sumcheck ..............................................................................4-25
Figure 4-21. Setting Pass Limit and Parts Per Tube ......................................................4-25
Figure 4-22. Aligning Beam to the Device......................................................................4-27
Figure 4-23. Aligning Device to the Module..................................................................4-28
Figure 4-24. Checking the Front-to-Back Alignment (looking from the perspective
of the input track)............................................................................................................4-29
Figure 4-25. Device too Close to the Front......................................................................4-30
Figure 4-26. Device too Close to the Back.......................................................................4-30
Figure 4-27. DIP Device Alignment.................................................................................4-32
Figure 4-28. TaskLink Status Screen During Device Processing.................................4-33
Figure 4-29. Task Session Summary Screen...................................................................4-34
Figure 4-30. Kits are a Series of Tasks in a Single Job...................................................4-35
Figure 4-31. Overview: Running a Kit (the number by each screen refers to the
number of the step describing it on the previous page.............................................4-37
Figure 4-32. Track Air Adjustment Knob.......................................................................4-38
Figure 5-1. Optic and Microswitch Locations..................................................................5-3
Figure 5-2. High and Low Pressure Air Lines ...............................................................5-10
Figure 5-3. Beam Air Holes...............................................................................................5-11
Figure 5-4. Power Supplies...............................................................................................5-14
Figure 5-5. Missing Character Dots in Label Printout..................................................5-22
Figure 5-6. Adjusting Label Calibration..........................................................................5-25
Figure 5-7. Print Shift (affects vertical position)............................................................5-26
Figure 5-8. Label Calibration (affects horizontal position) ..........................................5-26
Figure 5-9. Thermal Printer Ribbon Path........................................................................5-29
Figure 5-10. Diagnostics Command Tree .......................................................................5-30
Figure 5-11. Inserting the Hood Interlock Switch .........................................................5-31
Figure 5-12. Optic and Microswitch Locations..............................................................5-33
Figure 5-13. Adjusting the Dot Matrix Printer ADC Optic During Calibration.......5-35
Figure 5-14. Thermal Printer, Front View, Showing the ADC Label Optic...............5-37
Figure 5-15. Locations of the Solenoids Under the Main Plate ...................................5-38
Figure 5-16. Solenoids on the Beam (test numbers shown).........................................5-39
Figure 5-17. Location of the Motors.................................................................................5-41
Figure 5-18. Recommended Orientation of Pin 1 for DIP and PLCC Devices.........5-45
Figure 5-19. Interior View of the 2500’s Base.................................................................5-47
Figure 5-20. Print Head LEDs on Handler Controller Board ......................................5-47
Figure 5-21. Position of the 78-pin Connector on the Mass Storage Module............5-52
Figure 5-22. Test Points on the MSM 78-pin Connector...............................................5-53
Figure 5-23. Removing the Ribbon Cassette...................................................................5-58
Figure 5-24. Installing a New Dot Matrix Printer Ribbon Cassette............................5-58
Figure 5-25. Threading the Ribbon in the Thermal Printer..........................................5-59
Figure 5-26. Location of the Lead Screw and the Carriage..........................................5-63
Figure 5-27. Adjusting the Track Height ........................................................................5-64
Table of Contents
xii ProMaster 2500 User Manual
Figure 5-28. Input and Output Track Funnel Adjustment...........................................5-65
Figure 5-29. Adjusting the Track Width Cables.............................................................5-66
Figure 6-1. Power-up Failures (page numbers are in parentheses)..............................6-7
Figure 6-2. The Beam Does Not Pick Up the Device Correctly (page numbers are in parentheses)
6-8
Figure 6-3. The Beam Does Not Insert the Device Correctly into the Programming
Module (page numbers are in parentheses)..................................................................6-9
Figure 6-4. Programming Failures (page numbers are in parentheses).....................6-10
Figure 6-5. Label Printing Problems, Dot Matrix Printer (page numbers are in parentheses)
6-11
Figure 6-6. Label Application Problems, Dot Matrix Printer (page numbers are in parentheses)
6-12
Figure 6-6 (continued). Label Application Problems, Dot Matrix Printer (page numbers
are in parentheses)..........................................................................................................6-13
Figure 6-7. The Beam Does Not Deliver the Device Correctly (page numbers are in parentheses)
6-14
Figure 7-1. Opening the Power Input Assembly to Access the Fuse............................7-2
Figure 7-2. Removing the Fuse...........................................................................................7-2
Figure 7-3. Location of the Main Plate Screws.................................................................7-3
Figure 7-4. Polarity of the Cables on the Programming Electronics Assembly..........7-4
Figure 7-5. Remove the Module Clamp Assembly Screws............................................7-5
Figure 7-6. Lower the Clamp Assembly and Remove the Retaining Bar....................7-6
Figure 7-7. Programming Electronics Assembly Alignment.........................................7-6
Figure 7-8. Input and Output Orbital Assemblies...........................................................7-8
Figure 7-9. Note the Wire Colors and Positions ..............................................................7-9
Figure 7-10. Align the Slit in the Collar with the Slit in the Spindle...........................7-10
Figure 7-11. Removing the Print Drive Motor (Dot Matrix Printer shown; Thermal
Printer similar).................................................................................................................7-12
Figure 7-12. Removing the Print Head............................................................................7-13
Figure 7-13. Remove the Track Springs..........................................................................7-15
Figure 7-14. Remove the Track Springs..........................................................................7-16
Figure 7-15. Removing the Air Cylinder ........................................................................7-18
Figure 7-16. Right Lead Screw Bearing Assembly ........................................................7-22
Figure 7-17. Beam Cable and Switch Locations.............................................................7-26
Figure 7-18. Baffle Plate Reinstallation ...........................................................................7-27
Figure 7-19. Removing the DIP Module from the Circuit Board................................7-29
Figure 7-20. Removing the Retaining Block...................................................................7-29
Figure 7-21. Removing or installing the Contact Set.....................................................7-30
Figure 7-22. Removing the Configuration Blocks .........................................................7-31
Figure 7-23. Removing the Programming Block...........................................................7-31
Figure 7-24. Removing the Device Ejector Pin and Spring..........................................7-32
Figure 7-25. Removing the Contact Set...........................................................................7-32
Figure 7-26. Replacing the Defective Pins ......................................................................7-34
Figure 7-27. Pin Insulation Block in the Programming Module .................................7-35
Figure 7-28. PLCC Programming Module (Exploded View).......................................7-37
Figure 7-29. Test Site Clamp Assembly ..........................................................................7-39
Figure 7-30. Carriage Assembly.......................................................................................7-41
Figure 7-31. Input Assembly ............................................................................................7-43
Figure 7-32. Output Tube Clamp Assembly..................................................................7-48
Figure 7-33. Beam Assembly ............................................................................................7-50
Figure 7-34. Main Plate Assembly...................................................................................7-55
Figure 7-35. Thermal Printer Assembly..........................................................................7-59
Figure C-1. ProMaster 2500 Wiring Diagram ................................................................. C-2
Table of Contents
ProMaster 2500 User Manual xiii
Figure C-2. ProMaster 2500 Handler Controller Board Layout (not to scale)............ C-3
Figure D-1. An Example of ASCII Binary Format..........................................................D-5
Figure D-2. An Example of TI SDSMAC Format............................................................D-7
Figure D-3. An Example of Formatted Binary Format................................................D-10
Figure D-4. An Example of Formatted Binary Format................................................D-11
Figure D-5. An Example of Spectrum Format..............................................................D-12
Figure D-6. An Example of ASCII Octal and Hex Formats.........................................D-19
Figure D-7. An Example of RCA Cosmac Format........................................................D-21
Figure D-8. An Example of Fairchild Fairbug...............................................................D-22
Figure D-9. An Example of MOS Technology Format.................................................D-23
Figure D-10. An Example of Motorola EXORciser Format.........................................D-24
Figure D-11. An Example of Intel Intellec 8/MDS Format.........................................D-25
Figure D-12. An Example of Signetics Absolute Object Format ................................D-26
Figure D-13. An Example of Tektronix Hex Format....................................................D-27
Figure D-14. An Example of Motorola EXORmacs Format........................................D-28
Figure D-15. An Example of Intel MCS-86 Hex Object................................................D-29
Figure D-16. An Example of HP 64000 Absolute Format............................................D-31
Figure D-17. An Example of TI SDSMAC Format........................................................D-33
Figure D-18. An Example of JEDEC Full Format.........................................................D-38
Figure D-19. An Example of JEDEC Kernel Mode Format.........................................D-46
Figure D-20. An Example of Tektronix Extended Format..........................................D-47
Figure D-21. An Example of Motorola S3 Format........................................................D-49
Figure D-22. Hewlett-Packard 64000 Unix Format......................................................D-51
Figure D-23. A Sample of the Intel OMF286 Format ...................................................D-53
Figure D-24. A Close-up of the Intel OMF286 Format.................................................D-54
Figure D-25. An Example of the Intel Hex-32 Format.................................................D-55
Figure 1. Keep Current BBS Logon Screen...........................................................................3
Figure 2. Keep Current Library Menu..................................................................................3
List of Tables
Table 4-1. ProMaster Programming Module Configuration Chart ............................4-11
Table 5-1. ProMaster 2500 Label Print Guide (Dot Matrix Printer)............................5-16
Table 5-2. ProMaster 2500 Label Print Guide (Thermal Printer).................................5-18