M20_Ope_E.pdf - 第16页

Contents 10-4-7 PCB Sensors ................................................................................................................... ......................................... 10-21 10-4-8 Conveyor Width ......…

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Contents
Chapter 6 Coplanarity Checker ............................................................................................... 6-1
6-1 Specifications ............................................................................................................................................ 6-2
6-1-1 System Configuration ................................................................................................................................................ 6-2
6-1-2 Coplanarity Detecting Sequence .............................................................................................................................. 6-2
6-1-3 Laser Sensor Specifications ....................................................................................................................................... 6-3
6-1-4 Laser Amplifier Specifications ................................................................................................................................. 6-3
6-1-5 Detecting Time ........................................................................................................................................................... 6-3
6-1-6 Available Components for the check ....................................................................................................................... 6-4
6-1-7 Pass/Fail Criteria ....................................................................................................................................................... 6-4
6-1-8 Restriction for production ......................................................................................................................................... 6-4
6-2 Data Settings ............................................................................................................................................. 6-5
6-2-1 Procedure to create Coplanarity Check data .......................................................................................................... 6-5
6-3 Maintenance............................................................................................................................................ 6-11
6-3-1 About Maintenance.................................................................................................................................................. 6-11
Chapter 9 Running a Job .......................................................................................................... 9-1
9-1 Registering the Operator ......................................................................................................................... 9-2
9-2 Pre-operation Check and Initial Setting ................................................................................................ 9-3
9-2-1 Summary ..................................................................................................................................................................... 9-3
9-2-2 Checking Board Data ................................................................................................................................................. 9-3
9-2-3 ANC Initial Setting .................................................................................................................................................... 9-3
9-2-4 CTF-40 Initial Setting ................................................................................................................................................. 9-5
9-2-5 Confirming Feeder Setting ........................................................................................................................................ 9-6
9-3 Running a Job ........................................................................................................................................... 9-7
9-3-1 Running a Job ............................................................................................................................................................. 9-7
9-3-2 Component Remain Count Management ............................................................................................................. 9-16
9-3-3 Line Search (ASJ) ...................................................................................................................................................... 9-19
9-3-4 Coplanarity Checker (optional) .............................................................................................................................. 9-19
9-3-5 Intelligent Feeder (optional) ................................................................................................................................... 9-20
9-4 Edit & Teach Mode during a Job Run ................................................................................................. 9-22
9-5 Workaround Menus for the Job Run ................................................................................................... 9-24
9-5-1 Skipping Error Components ................................................................................................................................... 9-24
9-5-2 Skipping Retrial by Comp. Remain Check ........................................................................................................... 9-24
9-5-3 Adjusting Fiducial Coordinates ............................................................................................................................. 9-25
9-5-4 Image Re-check function ......................................................................................................................................... 9-25
9-5-5 Manual Pickup Point Correction............................................................................................................................ 9-26
9-5-6 Image Data Re-edit .................................................................................................................................................. 9-30
Chapter 10 Replenishing Components and Using Maintenance Menus ............................. 10-1
10-1 Status Report Window .......................................................................................................................... 10-2
10-2 In the Case the System Stops Responding .......................................................................................... 10-5
10-2-1 Shutting down the system forcibly ........................................................................................................................ 10-5
10-3 Using Manual Menus ............................................................................................................................ 10-7
10-3-1 Axis ............................................................................................................................................................................ 10-8
10-3-2 Origin ....................................................................................................................................................................... 10-10
10-3-3 Warm Up ................................................................................................................................................................. 10-11
10-4 Signal I/O ............................................................................................................................................. 10-13
10-4-1 Signal Input Monitor ............................................................................................................................................. 10-13
10-4-2 Signal Output Control ........................................................................................................................................... 10-15
10-4-3 Serial I/O ................................................................................................................................................................ 10-16
10-4-4 Signal Input/Output Map .................................................................................................................................... 10-16
10-4-5 Actuators ................................................................................................................................................................. 10-17
10-4-6 Load Board .................................................................................................................... .......................................... 10-20
Contents
10-4-7
PCB Sensors ............................................................................................................................................................ 10-21
10-4-8 Conveyor Width ..................................................................................................................................................... 10-21
10-4-9 Air Pressure ............................................................................................................................................................ 10-22
10-4-10 Nozzle Info. ............................................................................................................................................................. 10-22
10-4-11 Feeder Info. ............................................................................................................................................................. 10-23
10-4-12 CTF ........................................................................................................................................................................... 10-24
10-5 Using Maintenance Menus ................................................................................................................. 10-27
10-5-1 Servo Off ................................................................................................................................................................. 10-28
10-5-2 ANC Test ................................................................................................................................................................. 10-29
10-5-3 Illumi. Test .............................................................................................................................................................. 10-30
10-5-4 Feeder Bank Check................................................................................................................................................. 10-30
10-5-5 Nozzle Scan Test .................................................................................................................................................... 10-31
10-5-6 Checking the Feeder's Pickup Point .................................................................................................................... 10-31
10-5-7 Conveyor Test ......................................................................................................................................................... 10-32
10-6 Maintenance Notice ............................................................................................................................. 10-33
10-7 Stopping and Restarting a Job Run ................................................................................................... 10-36
10-7-1 Stopping a Job Run ................................................................................................................................................ 10-36
10-7-2 Restarting a Job Run .............................................................................................................................................. 10-36
10-8 Component Handling in Machine Shutdown ................................................................................. 10-40
10-9 Replenishing Components.................................................................................................................. 10-41
10-9-1 Shortage Alarm ...................................................................................................................................................... 10-41
10-9-2 Replenishing Components .................................................................................................................................... 10-41
10-10 Other Menus ......................................................................................................................................... 10-42
10-10-1 About ....................................................................................................................................................................... 10-42
10-10-2 Reentering a Password .......................................................................................................................................... 10-42
10-10-3 Enabling/Disabling the Screen Saver .................................................................................................................. 10-42
10-10-4 Network Neighborhood ........................................................................................................................................ 10-42
10-10-5 Network Properties ................................................................................................................................................ 10-42
10-10-6 Calculator ................................................................................................................................................................ 10-42
Chapter 11 Parameter Setting ................................................................................................ 11-1
11-1 User Parameter ....................................................................................................................................... 11-2
11-1-1 Reject Location .......................................................................................................................................................... 11-2
11-1-2 Reject Conveyor Offset ............................................................................................................................................ 11-3
11-1-3 Head Escape ............................................................................................................................................................. 11-4
11-1-4 Timings ...................................................................................................................................................................... 11-5
11-1-5 Link ............................................................................................................................................................................ 11-6
11-1-6 Alarm Beacon ........................................................................................................................................................... 11-7
11-1-7 Parameters ................................................................................................................................................................ 11-8
11-1-8 Functions ................................................................................................................................................................... 11-9
11-1-9 Coplanarity Check (Optional) .............................................................................................................................. 11-12
11-1-10 Nozzle ...................................................................................................................................................................... 11-12
11-1-11 Travel Height .......................................................................................................................................................... 11-15
11-1-12 Others ...................................................................................................................................................................... 11-15
11-1-13 PCB Code Scan (Optional) .................................................................................................................................... 11-20
11-2 Traceability (optional) ......................................................................................................................... 11-23
11-2-1 Preparations ............................................................................................................................................................ 11-23
11-2-2 Placement History File .......................................................................................................................................... 11-24
11-2-3 Board ID for Multi-board ...................................................................................................................................... 11-25
11-3 Intelligent Feeder (optional) ............................................................................................................... 11-26
11-4 System Prameter .................................................................................................................................. 11-28
11-4-1 Machine Origin (ST) .............................................................................................................................................. 11-28
11-4-2 Head/ANC Setup .................................................................................................................................................. 11-28
Contents
11-4-3
Adjusting Cameras ................................................................................................................................................ 11-29
11-4-4 Backing Up & Restoring Data............................................................................................................................... 11-29
Chapter 12 Management Data ................................................................................................ 12-1
12-1 Performance Record .............................................................................................................................. 12-2
12-2 Log ......................................................................................................................................................... 12-11
12-3 Operator Management ........................................................................................................................ 12-12
12-4 Plan ........................................................................................................................................................ 12-13
12-5 Operator Record ................................................................................................................................... 12-14
12-5-1 Registering the Operator ....................................................................................................................................... 12-14
12-5-2 Operator Record ..................................................................................................................................................... 12-14
Chapter 13 Utility Menus ........................................................................................................ 13-1
13-1 Backup & Restore ................................................................................................................................... 13-2
13-1-1 Backing Up Data ...................................................................................................................................................... 13-2
13-1-2 Restoring Data .......................................................................................................................................................... 13-3
13-1-3 Converting Machine Data to Text Data ................................................................................................................. 13-4
13-1-4 Import ........................................................................................................................................................................ 13-4
13-2 Automatic Backup ................................................................................................................................. 13-5
13-2-1 Backing Up Data Automatically ............................................................................................................................ 13-5
13-2-2 Restoring Data .......................................................................................................................................................... 13-6
13-3 System Backup ....................................................................................................................................... 13-7
13-4 System Restore ....................................................................................................................................... 13-7
13-4-1 System restore under abnormal MMI conditions ................................................................................................ 13-8
13-5 Troubleshooting (at Mounter-Start) .................................................................................................... 13-9
Chapter 14 Intelligent Feeder ................................................................................................. 14-1
14-1 Set Up ...................................................................................................................................................... 14-2
14-1-1 Software Structure ................................................................................................................................................... 14-2
14-1-2 Operation Environment .......................................................................................................................................... 14-3
14-1-3 Installing the Software Programs ........................................................................................................................... 14-5
14-1-4 Connecting to a Server ............................................................................................................................................ 14-7
14-2 Creating a Database ............................................................................................................................... 14-9
14-2-1 Registering Component Barcodes .......................................................................................................................... 14-9
14-2-2 Component Barcode Extraction Method ............................................................................................................. 14-11
14-2-3 Registering to the Database .................................................................................................................................. 14-12
14-2-4 Registering to the Component Library ................................................................................................................ 14-12
14-2-5 Re-registering to the Database.............................................................................................................................. 14-13
14-2-6 Canceling Database Registration ......................................................................................................................... 14-13
14-2-7 Deleting a Component Barcode ........................................................................................................................... 14-14
14-2-8 Inquire Database .................................................................................................................................................... 14-14
14-2-9 Compare Database ................................................................................................................................................. 14-14
14-2-10 Checking the Station .............................................................................................................................................. 14-15
14-3 Running the Server Software ............................................................................................................. 14-16
14-3-1 What is the Server Software? ................................................................................................................................ 14-16
14-3-2 Starting/Exiting the Server Software .................................................................................................................. 14-16
14-3-3 ID Database ................................................................................................................... .......................................... 14-17
14-3-4 Component Table List ........................................................................................................................................... 14-20
14-3-5 Creating a Component Barcode Print File .......................................................................................................... 14-23
14-3-6 Machine List ........................................................................................................................................................... 14-24
14-3-7 Printing Barcodes ................................................................................................................................................... 14-25
14-4 Data ........................................................................................................................................................ 14-26
14-4-1 Feeder LED Display Contents .............................................................................................................................. 14-26