SME_Jig_User_Guide(Eng_Ver1).pdf - 第20页
2 User's Guide For Tape Fe eder Calibration Jig 4.2. Ta pe Feeder Firmware Upgrade .. ............ .................... .................... ............. 4 - 13 Chapter5. Maintenance ............. .................…
Table of Contents
1
Table of Contents
Main Contents
Preface
.................................................................................................................................. i
Before using ..................................................................................................................... i
About Safety .................................................................................................................... ii
Safety Precaution ........................................................................................................... iii
Concerning Storage ....................................................................................................... iv
About Handling ............................................................................................................... iv
About Warranty ............................................................................................................... v
About This Manual ......................................................................................................... vi
Main Contents
............................................................................................................... 1
Chapter1.Overview of Product
...................................................................................... 1 - 1
1.1. Product Specifications ..................................................................................... 1 - 1
1.1.1. Calibration Jig Specifications .............................................................. 1 - 1
1.1.2. Minimum PC Specifications for the Use of Calibration Jig .................. 1 - 2
1.1.3. Product Configuration ......................................................................... 1 - 2
1.2. Product Function .............................................................................................. 1 - 5
1.2.1. Major Functions .................................................................................. 1 - 5
1.2.2. Part Supply Accuracy of a Feeder after Calibration ............................ 1 - 5
Chapter2.Prepare
........................................................................................................... 2 - 1
2.1. Name and Function of Each Part ..................................................................... 2 - 1
2.1.1. X, Y and Z Stages ............................................................................... 2 - 2
2.1.2. Power Supply and Lighting ................................................................. 2 - 3
2.1.3. Feeder Base ....................................................................................... 2 - 4
2.1.4. Master Feeder ..................................................................................... 2 - 5
2.2. Calibration Program Screen Configuration ...................................................... 2 - 6
Chapter3.Tape Feeder Calibration
............................................................................... 3 - 1
3.1. Flow Chart for Tape Feeder Calibration (Flow Chart) ...................................... 3 - 1
3.2. Jig Setup (Jig Setup) ........................................................................................ 3 - 2
3.3. Tape Feeder Check (Feeder Check) ............................................................... 3 - 8
3.3.1. Serial Number Input (Barcode Scan) .................................................. 3 - 8
3.3.2. Feeder Data Check (Check Feeder Info) .......................................... 3 - 10
3.3.3. Inspection of Part Supply Accuracy of Feeder (Inspection) .............. 3 - 12
3.4. Tape Feeder Calibration (Repair) .................................................................. 3 - 18
3.4.1. Change Serial Number (Write Serial Number) .................................. 3 - 18
3.4.2. Tape Feeder Sensor Initialization (Sensor Initialize) ........................ 3 - 20
3.4.3. Mapping Inspection (Mapping) .......................................................... 3 - 22
Chapter4.Program Installation
...................................................................................... 4 - 1
4.1. Installation of Calibration Jig Program ............................................................. 4 - 1
2
User's Guide For Tape Feeder Calibration Jig
4.2. Tape Feeder Firmware Upgrade ................................................................... 4 - 13
Chapter5.Maintenance
.................................................................................................. 5 - 1
5.1. Calibration Jig Maintenance and Maintenance Items ...................................... 5 - 1
5.2. Calibration Jig .................................................................................................. 5 - 2
5.2.1. Cautions Regarding Calibration Jig Maintenance .............................. 5 - 2
5.2.2. Calibration Jig ..................................................................................... 5 - 3
5.3. Tape Feeder .................................................................................................... 5 - 4
5.3.1. Tape Feeder Inspection ..................................................................... 5 - 4
5.3.2. Lifetime Management and Overhaul .................................................. 5 - 4
5.3.3. Adjustment of X Eccentric Pin of Tape Feeder .................................. 5 - 5
5.4. Master Feeder ................................................................................................. 5 - 8
5.5. Master Tape Usage Management ................................................................... 5 - 9
5.6. Feeder Base Board Replacement ................................................................. 5 - 11
5.7. Change the Fuse ........................................................................................... 5 - 13
Chapter6.TroubleShooting
........................................................................................... 6 - 1
6.1. Problems and Measures ................................................................................. 6 - 1
6.2. Use of Grounding Cable .................................................................................. 6 - 9
Chapter7.Service Part List
............................................................................................ 7 - 1
7.1. Service Part List .............................................................................................. 7 - 1
7.1.1. Service Part List ................................................................................. 7 - 1
7.1.2. Recommended Spare Parts List ........................................................ 7 - 8
1-1
Overview of Product
Chapter1. Overview of Product
The calibration jig set is a device to maintain the tape feeder in an optimum state by
calibrating the tape feeder that went out of order.
Its major functions include the supply accuracy inspection of a tape feeder, sensor
initialization and mapping inspection.
1.1. Product Specifications
The specifications for a calibration jig and the specifications required to use the calibration
jig program are as follows:
1.1.1. Calibration Jig Specifications
Item Description
Calibration
Item
SME 8mm/0402 Feeder (Default)
SME W4P1/12mm/16mm Feeder (Possible to be calibrated
when purchasing a dedicated master tape)
It is not possible to calibrate an old large STS feeder.
Size 440(L) x 150(W) x 314(H) mm
Weight Approx. 9kg (calibration jig only)
Operating
Voltage
85~264VAC (Universal AC input/Full range)
SMPS 24V DC, 100W
Camera USB 2.0, CCD, 1/3 inch, 640 x 480
Lens 1.75x Zoom, WD 65
Light Fiducial, Coaxial Light
Stage XYZ 3 axes, ± 6.5(mm) Stroke, Micro Head
Communicati
on Method
CAN Communication
Master
Feeder
Reference feeder marked with pickup position
Master Tape Tape used for pickup position inspection and calibration, our
standard product