4OM-1003-007.pdf - 第322页
Error ID ltem Description 500301 Comp. Missing(Recog.) (Cause 1) The machine stopped running because the component recognition camera de- tected the "Component Missing (Recognition)" error continuously . Ref.: …
(50 Pickup Error)
Error ID ltem Description
500101 Comp. Missing(Sensor)
(Cause 1) The machine stopped running because the linear measure detection sensor de-
tected the "Component Missing (Sensor)" error continuously.
Ref.: When "2" is set in the "1" text box of "Error process" in the component library
data, it means that a pick-up error occurred continuously twice on the same
feeder No.
Note: This detection cannot be made when "less than 0.15 mm" is set in the "t" text
box of "Component thickness" in the component library data or the carrier
data.
(Remedy 1) Follow the steps below to reset the machine to the normal condition.
(1) Check "Step" and "Feeder No." where an error has occurred.
(2) Press the [RETURN] and [ALL] button (entitled "ZERO"). After that, check
the following items related to the pertinent feeder No.
• Check if some components are left in the tape feeder.
• Check if the cover tape is peeled off normally.
• Check if the tape feeder is installed correctly on the feeder carriage.
• Check if the tape feeder is loaded with correct components.
• Check if some components are left in the carrier tape.
If left, be sure to remove them to protect the cutter blades from being
damaged.
• Check if the vacuum nozzle is not clogged or proper vacuum pressure is
applied.
(3) After taking the required countermeasures, re-start the production.
500201 Comp. Vertical(Sensor)
(Cause 1) The machine stopped running because the linear measure detection sensor de-
tected the "Vertical Component (Sensor)" error continuously.
Ref.: When "9" is set in the "2" text box of "Error process" in the component library
data, it means that a pick-up error occurred continuously 9 times on the same
feeder No.
(Remedy 1) Follow the steps below to reset the machine to the normal condition.
(1) Check "Step" and "Feeder No." where an error has occurred.
(2) Press the [RETURN] and [ALL] button (entitled "ZERO"). After that, check
the following items related to the pertinent feeder No.
• Check if the tape feeder is loaded with correct components.
• Check the selected components and the parameter set in the "Vertical
cmpnt data[mm]" text box in the component library data. If a wrong pa-
rameter is set, correct it.
Note: Check the parameter set as vertical component data in the "CMPNT
CARRIAGE DATA EDIT" window.
(3) After taking the required countermeasures, re-start the production.
0511-003 2-122 AIL01ETRP
3.3 Error IDs and Remedial Procedures
Error ID ltem Description
500301 Comp. Missing(Recog.)
(Cause 1) The machine stopped running because the component recognition camera de-
tected the "Component Missing (Recognition)" error continuously.
Ref.: When "9" is set in the "2" text box of "Error process" in the component library
data, it means that a pick-up error occurred continuously 9 times on the
same feeder No.
(Remedy 1) Follow the steps below to reset the machine to the normal condition.
(1) Check "Step" and "Feeder No." where an error has occurred.
(2) Press the [RETURN] and [ALL] button (entitled "ZERO"). After that, check
the following items related to the pertinent feeder No.
• Check if some components are left in the tape feeder.
• Check if the cover tape is peeled off normally.
• Check if the tape feeder is installed correctly on the feeder carriage.
• Check if the tape feeder is loaded with correct components.
• Check if some components are left in the carrier tape.
If left, be sure to remove them to protect the cutter blades from being
damaged.
• Check if the vacuum nozzle is not clogged or proper vacuum pressure is
applied.
(3) After taking the required countermeasures, re-start the production.
500401 Comp. Recog. Error
(Cause 1) The machine stopped running because the component recognition camera de-
tected the "Component Recognition Error (Recognition)" error continuously.
Ref.: When "9" is set in the "2" text box of "Error process" in the component library
data, it means that a pick-up error occurred continuously 9 times on the
same feeder No.
(Remedy 1) Follow the steps below to reset the machine to the normal condition.
(1) Check "Step" and "Feeder No." where an error has occurred.
(2) Press the [RETURN] and [ALL] button (entitled "ZERO"). After that, check
the following items related to the pertinent feeder No.
• Check if the tape feeder is loaded with correct components.
• Check the selected components and the component library data.
If wrong parameters are set in the component library data, correct them.
(3) After taking the required countermeasures, re-start the production.
500501 Shortage Of Comp. Attach the new comp. And press [READY]. Then, press
[START] button to re-start.
(Cause 1) The tape feeder is empty of components.
(Remedy 1) Re-load the tape feeder with components and press the [READY] button. Then,
re-start the operation.
0403-002 2-123 AIL01ETRP
3.3 Error IDs and Remedial Procedures
Error ID ltem Description
500701 Alternate Feeder Disable
(Cause 1) The machine stopped running because the linear measure detection sensor de-
tected the "Component Thickness Error (Sensor)" error continuously.
Ref.: When "9" is set in the "2” text box of "Error process” in the component library
data, it means that a pick-up error occurred continuously 9 times on the
same feeder No.
(Remedy 1) Follow the steps below to reset the machine to the normal condition.
(1) Check "Step" and "Feeder No." where an error has occurred.
(2) Press the [RETURN] and [ALL] button (entitled "ZERO"). After that, check
the following items related to the pertinent feeder No.
• Check if the tape feeder is loaded with correct components.
• Check the selected components and the component library data.
If wrong parameters are set in the component library data, correct them.
Note: Check the parameter set as component thickness check data in
the "CMPNT CARRIAGE DATA EDIT" window.
(3) After taking the required countermeasures, re-start the production.
500801 Comp. Pickup Diff.(recog.)
500901 Comp. Reverse(recog.)
(Cause 1) Self-Diagnostics Error Message
(Remedy 1) Zero all axes and re-start the operation.
When the machine cannot be set to its normal condition, consult our service
personnel for the remedy.
500a01 Alternate Feeder Disable "Enable alt. And press [READY] button.
Then, press [START] to re-start."
(Cause 1) A component shortage error has occurred on all tape feeders in the group being
used as an objective one for the feeder alternate mode.
(Remedy 1) Press the [RETURN] button to cancel the error display. After that, set "Enable
Exist" for the feeders in the “Alternate Fdr. Mode" group box of the “Alternate"
tab sheet. (Operation Sequence: "OPN. MODE" Window (Submenu) Æ "Alter-
nate" Tab Sheet)
0511-003 2-124 AIL01ETRP
3.3 Error IDs and Remedial Procedures