4OM-1003-007.pdf - 第60页
Contents Page Cont-3 AIL01ETRP 051 1-002 2. Lists of Consumables and Important Servicing Parts ................... 1- 9 6 2. 1 Lists of Consumables ............................................................. 1- 9 6 2. …
Contents
Page
Cont-2 AIL01ETRP
Section 1 Maintenance................................................... 1- A
1. Periodic Maintenance....................................................................1- 1
1.1 Precautionary Items before Maintenance ................................1- 1
1.2 Preparation for Maintenance ...................................................1- 2
1.2.1 Preparation for Cleaning ................................................. 1- 2
1.2.2 Preparation for Lubrication ..............................................1- 2
1.3 Maintenance Spots ..................................................................1- 8
1.3.1 General View ...................................................................1- 8
1.3.2 Understanding of Maintenance
Items on Each Section ...................................1- 10
1.3.3 Inspection, Cleaning, and Lubrication Spots ...................1- 11
1.4 Maintenance Method ...............................................................1- 48
1.4.1 Air Source .......................................................................1- 48
1.4.2 Filter Replacement of Head Section ...............................1- 49
1.4.3 Cleaning of Vacuum Nozzle ............................................1- 50
1.4.4 Detachment and Attachment of Vacuum Nozzle ............1- 51
1.4.5 Cleaning of Diffusion Plate (Upper Surface) ...................1- 56
1.4.6 Disassembly, Cleaning, and Lubrication
of Miniature Stroke Bearing .............................1- 57
1.4.7 Lamp Replacement of Light Source
Device for Recognition Lighting .......................1- 66
1.4.8 Replacement of Cutter Blade ..........................................1- 68
1.4.9 Lubrication of Linear Guide in Feeder
Carriage Section .............................................1- 70
1.4.10 Cleaning of Linear Scale Section ....................................1- 81
1.4.11 Cleaning of Linear Motor's Yoke Sides ............................1- 88
1.4.12 Replacement of Oil Filter ................................................1- 88-1
1.4.13 Lubrication of Rotary Turret.............................................1- 88-4
1.4.14 Replacement of Exhaust Cleaner Element ....................1- 88-7
1.5 Maintenance Check List ..........................................................1- 89
1.5.1 Daily Maintenance ...........................................................1- 89
1.5.2 Weekly Maintenance .......................................................1- 90
1.5.3 Monthly Maintenance .......................................................1- 91
1.5.4 Every 3 Months Maintenance ..........................................1- 93
1.5.5 Every 6 Months Maintenance ..........................................1- 95
1.5.6 Yearly Maintenance .........................................................1- 95-1
1.5.7 Every 2 Years Maintenance.............................................1- 95-1
0511-002
Contents
Page
Cont-3 AIL01ETRP0511-002
2. Lists of Consumables and Important Servicing Parts ...................1- 96
2.1 Lists of Consumables .............................................................1- 96
2.2 List of Important Servicing Parts .............................................1- 98
Section 2 Troubleshooting ............................................. 2- A
1. Scope .............................................................................................2- 1
1.1 Scope of Troubleshooting ........................................................2- 1
1.2 "CHECK" Windows .................................................................2- 2
1.2.1 "CHECK" Windows .........................................................2- 2
1.2.2 List of Check Messages .................................................2- 4
1.3 Machine Information ................................................................2- 10
1.3.1 "Machine Information" Window .......................................2- 10
1.3.2 List of Check Messages .................................................2- 12
1.4 "ERROR" Windows ................................................................2- 21
2. Easy Troubleshooting ....................................................................2- 23
2.1 Power Operation Impossible ...................................................2- 23
2.2 Nothing Displayed on Touch Screen .......................................2- 24
2.3 [EMERGENCY STOP] Switch Pressed ..................................2- 25
2.3.1 During Automatic Operation ............................................2- 25
2.3.2 During Pass Operation ...................................................2- 28
2.4 Continuous Operation Disabled
during Component Placement ........................2- 29
3. Troubleshooting after Error Window (Error ID) ..............................2- 32
3.1 Typical Description ..................................................................2- 33
3.2 Error IDs and Controlled Areas ...............................................2- 34
3.3 Error IDs and Remedial Procedures .......................................2- 35
3.3.1 Operating Axis Errors ..........................................................2- 35
3.3.2 Process Errors ...................................................................2- 93
3.3.3 Teaching Errors ...................................................................2-125
4. Troubleshooting after Error Window
(Recognition Error ID) ..................................................2-169
4.1 Typical Description ..................................................................2-169
4.2 Recognition Error IDs and Controlled Areas ...........................2-170
Contents
Page
Cont-4 AIL01ETRP0511-002
4.3 Recognition Error IDs and Remedial Procedures ...................2-171
4.3.1 Recognition Communication and Data Errors ................2-171
4.3.2 Component Recognition Errors ......................................2-187
4.3.3 P.E.C. Recognition Errors ...............................................2-196
4.3.4 Nozzle Recognition Errors ..............................................2-198
4.3.5 Various Teach Errors ......................................................2-199
4.3.6 Component Recognition
Lighting Lamp Burnout Errors .........................2-205
4.3.7 Lighting Control Board-to-Board
Communication Errors ....................................2-206
5. Troubleshooting related to
Component Pick and Placements ...............................2-207
5.1 Classification of Failure Symptoms and
Helpful Hints on Countermeasures against Failure.......2-207
5.1.1 Classification of Failure Symptoms ................................2-207
5.1.2 Helpful Hints on Countermeasures against Failure ........ 2-208
5.2 Troubleshooting on Pick-Up Errors .........................................2-209
5.2.1 Cause and Remedy of Pick-Up Errors ...........................2-209
5.2.2 Symptom-Based Troubleshooting ..................................2- 211
5.3 Troubleshooting on Placement Errors ....................................2-214
5.3.1 Cause and Remedy of Placement Errors ......................2-214
5.3.2 Symptom-Based Troubleshooting ..................................2-218