88242361-04-01 Vol 1 DEK TQ TECHNICAL REFERENCE (1).pdfPDFA.pdf - 第4页

4 TECHNICAL REFERENCE MANUAL DEK TQ 04/2021 TABLE OF CONTENTS 4.1.7 Under Stencil Cleaner (USC) 39 4.1.8 Transport Conveyors Module 41 4.1.9 Tooling Table Module 42 4.1.9.1 Tooling 42 4.1.9.2 Vacuum Tooling Port 42 4.1.1…

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3TECHNICAL REFERENCE MANUAL DEK TQ 04/2021
TABLE OF CONTENTS
TABLE OF CONTENTS
1 MANUAL INFORMATION 7
1.1 MANUAL CHANGE REQUEST 7
2 SAFETY FEATURES 9
2.1 OVERVIEW 9
2.1.1 Mains Supply 9
2.2 SAFETY NOTICES 10
2.2.1 Prohibition Notices 10
2.2.2 Warning Notices 11
2.2.3 Caution Notices 13
2.2.4 Mandatory Notices 14
2.2.5 Warning Labels 15
2.3 SAFETY CIRCUIT 16
2.3.1 Emergency Stop (E Stop) 18
2.3.2 Opening Cover 18
2.3.3 Single Cover Machine 19
2.3.4 Dual Cover Machine 19
2.4 ELECTRICAL SCHEMATIC 20
2.5 SAFETY LOCKOUT 21
2.5.1 Electrical Lockout 21
2.5.2 Pneumatic Lockout 22
3 COVERS AND PANELS 23
3.1 OVERVIEW 23
3.1.1 Front Cover 23
3.1.2 Rear Cover 25
3.2 PANEL REMOVAL 25
3.2.1 Earth Bonding 25
3.2.2 Front Panel 26
3.2.3 Safety Panels 26
3.2.4 Top Panel 27
3.2.5 Rear Upper Panel 27
3.2.6 Rear Lower Panel 28
3.2.7 Upper Side Panels 28
3.2.8 Lower Side Panels 29
4 MACHINE OVERVIEW 31
4.1 MODULE OVERVIEWS 31
4.1.1 Human Machine Interface (HMI) Module 31
4.1.2 Power Supply Module 32
4.1.3 Machine Control Module 33
4.1.4 Print Carriage Module 34
4.1.4.1 Squeegee Module 34
4.1.4.2 Stencil Load Mechanism 34
4.1.4.3 Paste Roll Height Laser 35
4.1.4.4 Coplanarity Lasers 35
4.1.4.5 Temperature And Humidity Sensors 35
4.1.5 Camera System Module 35
4.1.6 Stencil Chase 37
4.1.6.1 Stencil Alignment 38
4.1.6.2 Auto Coplanarity 39
4 TECHNICAL REFERENCE MANUAL DEK TQ 04/2021
TABLE OF CONTENTS
4.1.7 Under Stencil Cleaner (USC) 39
4.1.8 Transport Conveyors Module 41
4.1.9 Tooling Table Module 42
4.1.9.1 Tooling 42
4.1.9.2 Vacuum Tooling Port 42
4.1.10 Foreign Machine Interface (FMI) Module 43
4.2 MACHINE PRINT CYCLE 44
4.3 SCHEMATICS 45
5 POWER SUPPLY 47
5.1 OVERVIEW 47
5.1.1 Circuit Breakers 51
5.1.1.1 Front 51
5.1.1.2 Rear 52
5.2 POWER DISTRIBUTION 53
5.2.1 Connector Detail 56
5.2.1.1 M17SK02 56
5.2.1.2 M71SK04 To M71SK09 57
5.2.1.3 M71SK15 57
5.2.1.4 M71SK16 To M71SK21 57
5.2.1.5 M71SK22 57
5.2.1.6 M71SK24 58
5.2.1.7 M71SK25 58
5.2.1.8 M71PL26 58
5.2.1.9 M71SK27 59
5.2.1.10 M71SK30 59
5.2.1.11 M71SK31 59
5.2.1.12 M71SK32 59
5.2.1.13 M71SK33 60
5.2.1.14 M71SK34 60
5.2.1.15 M71SK35 60
5.2.1.16 M71SK36 60
5.2.1.17 M71SK43 61
5.3 POWER SUPPLY ENCLOSURE 62
5.3.1 Internal Components 62
5.3.1.1 Power Supply Units (PSU) 63
5.3.1.2 Upper Bank 64
5.3.1.3 Lower Bank 64
5.3.2 Safety Circuit 65
5.4 POWER MONITORING 67
6 MACHINE CONTROL 71
6.1 OVERVIEW 71
6.1.1 Schematic 72
6.2 MACHINE CONTROLLER 73
6.2.1 Motherboard 73
6.2.2 CMOS Settings 73
6.2.3 Connectors 74
6.2.3.1 Power Connector 74
6.2.3.2 LAN Host Comms 75
6.2.3.3 SVGA Connector 75
6.2.3.4 USB 76
6.2.4 Schematic 77
6.2.5 PCI Express Cards 78
6.2.5.1 Numotion Card 78
5TECHNICAL REFERENCE MANUAL DEK TQ 04/2021
TABLE OF CONTENTS
6.2.5.2 Firewire Card 79
6.3 CONTROLLER POWER MODULE (CPM) 80
6.3.1 Front Connectors 81
6.3.1.1 Siolinks 82
6.3.2 Rear Connectors 82
6.4 EXTENDED POWER MODULE (EPM) 83
6.4.1 Stepper Drive Card 84
6.4.1.1 Connectors 84
6.4.2 Servo Drive Card 86
6.4.2.1 Connectors 86
6.4.2.2 Leds 87
6.5 ENCODER SERIAL INPUT OR OUTPUT (ESIO) MODULES 88
6.5.1 ESIO 12 89
6.5.1.1 Status Leds 90
6.5.1.2 Connectors 90
6.5.2 ESIO 15 92
6.5.2.1 Status Leds 92
6.5.2.2 Connectors 93
6.5.2.3 Distribution Board 95
6.5.3 ESIO Breakout Board 96
6.5.3.1 Plug Connectors 96
6.5.4 ESIO Connection Details 98
6.5.4.1 ESIO-1 (ESIO 12) 98
6.5.4.2 ESIO-2 (ESIO 15) 100
6.5.4.3 ESIO-3 (ESIO 12) 102
6.5.4.4 ESIO-4 (ESIO 12) 104
6.5.4.5 ESIO-5 (ESIO 15) 106
6.5.4.6 ESIO-6 (ESIO 15) 108
6.5.5 ESIO Breakout Board Connection Details 110
6.5.5.1 ESIO-1: Breakout A 110
6.5.5.2 ESIO-1: Breakout B 110
6.5.5.3 ESIO-3: Breakout A 111
6.5.5.4 ESIO-3: Breakout B 111
7 PRINT CARRIAGE MODULE 113
7.1 OVERVIEW 113
7.1.1 Conditioning Board 115
7.2 ELECTRICAL SCHEMATIC 116
7.2.1 Conditioning Board 116
7.3 CALIBRATIONS 117
7.3.1 Print Carriage Home Offset 117
7.3.2 Humidity Offset 119
7.3.3 Temperature Offset 121
8 SQUEEGEE MODULE 123
8.1 OVERVIEW 123
8.1.1 Sensor Locations 124
8.1.2 Paste Roll Height Monitor (PRHM) 125
8.1.2.1 Laser Safety 125
8.1.2.2 Purpose 126
8.1.2.3 PRHM Assembly 126
8.1.3 Paste Deflectors 127
8.1.4 Squeegee Drip Tray 127
8.2 ELECTRICAL SCHEMATIC 129