88242361-04-01 Vol 1 DEK TQ TECHNICAL REFERENCE (1).pdfPDFA.pdf - 第5页

5 TECHNICAL REFERENCE MANUAL DEK TQ 04/2021 TABLE OF CONTENTS 6.2.5.2 Firewire Card 79 6.3 CONTROLLER POWER MODULE (CPM) 80 6.3.1 Front Connectors 81 6.3.1.1 Siolinks 82 6.3.2 Rear Connectors 82 6.4 EXTENDED POWER MODULE…

100%1 / 194
4 TECHNICAL REFERENCE MANUAL DEK TQ 04/2021
TABLE OF CONTENTS
4.1.7 Under Stencil Cleaner (USC) 39
4.1.8 Transport Conveyors Module 41
4.1.9 Tooling Table Module 42
4.1.9.1 Tooling 42
4.1.9.2 Vacuum Tooling Port 42
4.1.10 Foreign Machine Interface (FMI) Module 43
4.2 MACHINE PRINT CYCLE 44
4.3 SCHEMATICS 45
5 POWER SUPPLY 47
5.1 OVERVIEW 47
5.1.1 Circuit Breakers 51
5.1.1.1 Front 51
5.1.1.2 Rear 52
5.2 POWER DISTRIBUTION 53
5.2.1 Connector Detail 56
5.2.1.1 M17SK02 56
5.2.1.2 M71SK04 To M71SK09 57
5.2.1.3 M71SK15 57
5.2.1.4 M71SK16 To M71SK21 57
5.2.1.5 M71SK22 57
5.2.1.6 M71SK24 58
5.2.1.7 M71SK25 58
5.2.1.8 M71PL26 58
5.2.1.9 M71SK27 59
5.2.1.10 M71SK30 59
5.2.1.11 M71SK31 59
5.2.1.12 M71SK32 59
5.2.1.13 M71SK33 60
5.2.1.14 M71SK34 60
5.2.1.15 M71SK35 60
5.2.1.16 M71SK36 60
5.2.1.17 M71SK43 61
5.3 POWER SUPPLY ENCLOSURE 62
5.3.1 Internal Components 62
5.3.1.1 Power Supply Units (PSU) 63
5.3.1.2 Upper Bank 64
5.3.1.3 Lower Bank 64
5.3.2 Safety Circuit 65
5.4 POWER MONITORING 67
6 MACHINE CONTROL 71
6.1 OVERVIEW 71
6.1.1 Schematic 72
6.2 MACHINE CONTROLLER 73
6.2.1 Motherboard 73
6.2.2 CMOS Settings 73
6.2.3 Connectors 74
6.2.3.1 Power Connector 74
6.2.3.2 LAN Host Comms 75
6.2.3.3 SVGA Connector 75
6.2.3.4 USB 76
6.2.4 Schematic 77
6.2.5 PCI Express Cards 78
6.2.5.1 Numotion Card 78
5TECHNICAL REFERENCE MANUAL DEK TQ 04/2021
TABLE OF CONTENTS
6.2.5.2 Firewire Card 79
6.3 CONTROLLER POWER MODULE (CPM) 80
6.3.1 Front Connectors 81
6.3.1.1 Siolinks 82
6.3.2 Rear Connectors 82
6.4 EXTENDED POWER MODULE (EPM) 83
6.4.1 Stepper Drive Card 84
6.4.1.1 Connectors 84
6.4.2 Servo Drive Card 86
6.4.2.1 Connectors 86
6.4.2.2 Leds 87
6.5 ENCODER SERIAL INPUT OR OUTPUT (ESIO) MODULES 88
6.5.1 ESIO 12 89
6.5.1.1 Status Leds 90
6.5.1.2 Connectors 90
6.5.2 ESIO 15 92
6.5.2.1 Status Leds 92
6.5.2.2 Connectors 93
6.5.2.3 Distribution Board 95
6.5.3 ESIO Breakout Board 96
6.5.3.1 Plug Connectors 96
6.5.4 ESIO Connection Details 98
6.5.4.1 ESIO-1 (ESIO 12) 98
6.5.4.2 ESIO-2 (ESIO 15) 100
6.5.4.3 ESIO-3 (ESIO 12) 102
6.5.4.4 ESIO-4 (ESIO 12) 104
6.5.4.5 ESIO-5 (ESIO 15) 106
6.5.4.6 ESIO-6 (ESIO 15) 108
6.5.5 ESIO Breakout Board Connection Details 110
6.5.5.1 ESIO-1: Breakout A 110
6.5.5.2 ESIO-1: Breakout B 110
6.5.5.3 ESIO-3: Breakout A 111
6.5.5.4 ESIO-3: Breakout B 111
7 PRINT CARRIAGE MODULE 113
7.1 OVERVIEW 113
7.1.1 Conditioning Board 115
7.2 ELECTRICAL SCHEMATIC 116
7.2.1 Conditioning Board 116
7.3 CALIBRATIONS 117
7.3.1 Print Carriage Home Offset 117
7.3.2 Humidity Offset 119
7.3.3 Temperature Offset 121
8 SQUEEGEE MODULE 123
8.1 OVERVIEW 123
8.1.1 Sensor Locations 124
8.1.2 Paste Roll Height Monitor (PRHM) 125
8.1.2.1 Laser Safety 125
8.1.2.2 Purpose 126
8.1.2.3 PRHM Assembly 126
8.1.3 Paste Deflectors 127
8.1.4 Squeegee Drip Tray 127
8.2 ELECTRICAL SCHEMATIC 129
6 TECHNICAL REFERENCE MANUAL DEK TQ 04/2021
TABLE OF CONTENTS
8.3 ADJUSTMENTS AND SETTINGS 131
8.3.1 PRHM Sensor 131
8.3.2 Drip Tray Retracted Sensor 132
8.4 CALIBRATIONS 134
8.4.1 Squeegee Load Cell 134
9 PASTE DISPENSER SYSTEM 139
9.1 OVERVIEW 139
9.1.1 Paste Dispenser 141
9.1.1.1 Paste Cartridge 141
9.1.1.2 Paste Jar 142
9.1.2 Paste Dispenser Regulator 142
9.1.3 Sensors 142
9.1.3.1 Home Position Sensor 142
9.1.3.2 Cartridge Low Level Sensor 142
9.1.3.3 Paste Jar Low Level Sensor 142
9.2 ELECTRICAL SCHEMATIC 143
9.3 ADJUSTMENTS AND SETTINGS 146
9.3.1 Paste Level Sensor (Cartridge) 146
9.3.1.1 Mechanical Setting 146
9.3.1.2 Electrical Setting 147
9.3.2 Paste Dispenser Regulator 147
9.3.3 Paste Level Sensor (Jar) 148
9.3.3.1 Mechanical Setting 148
9.4 REPLACEMENT PROCEDURES 149
9.4.1 Paste Dispenser Changeover 149
9.4.1.1 Cartridge To Jar 149
9.4.1.2 Jar To Cartridge 156
10 STENCIL ALIGNMENT MODULE 165
10.1 OVERVIEW 165
10.1.1 Chase 166
10.1.1.1 Adjustable Stencil Holder 166
10.1.2 Alignment Actuators 167
10.1.3 Stencil Loading Mechanism 168
10.1.4 Stencil Clamps 169
10.1.4.1 Stencil Clamp Adapter 170
10.1.5 Chase Clamps 170
10.1.6 Coplanarity 171
10.1.6.1 Auto Coplanarity 173
10.1.6.2 Auto Coplanarity Laser Safety Labels 174
10.2 ELECTRICAL SCHEMATIC 175
10.3 ADJUSTMENTS AND SETTINGS 178
10.3.1 Stencil Width Adjustment 178
10.3.2 Stencil Clamp Regulator 180
10.3.3 Stencil Presence Sensor 180
10.4 CALIBRATIONS 182
10.4.1 Stencil Load Offset Position 182
10.4.2 Coplanarity 183
10.5 REPLACEMENTS 184
10.5.1 Removal Of Adaptor From Pneumatic Stencil Clamp 184
10.5.2 Fitting Of Adaptor To The Pneumatic Stencil Clamp 188