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5 Working with the machine User manual SIPLACE SX1/SX2 5.1 Staff profiles From software version SC 706.1 SP1 Version 10/2014 224 – Observing the fault displays and messages at the station an d passing the informa tion on…
User manual SIPLACE SX1/SX2 5 Working with the machine
From software version SC 706.1 SP1 Version 10/2014 5.1 Staff profiles
223
5 Working with the machine
This chapter contains a number of subjects that are intended to help you during your daily work
on a SIPLACE line. For example, you are provided with preventative measures that you can take
to minimize the down time on the machine to obtain the highest possible level of efficiency for the
SIPLACE line during production.
5.1 Staff profiles
5
5.1.1 Operator level "Production"
5.1.1.1 Tasks
The operating and maintenance personnel should be given the following tasks:
– Checking the assignment of components to the feeder modules
To do this, a setup check is to be carried out several times a day, preferably at the start
of a shift, to make sure that the correct components are set up.
– Supplying the feeder modules with sufficient components
– Promptly refilling the components and splicing the tapes
– Promptly emptying the cover foil container (e.g. after each splicing procedure)
– Checking to make sure that the components are in their correct pickup positions (see fig. 5.13
- 1)
– Checking the flow of material to the PCBs on the input and output conveyor
– Checking the setup quality
– Random sampling of the PCBs before they enter the soldering furnace.
– Observing the ESD regulations
PLEASE NOTE
Correct usage with qualified personnel
Incorrect usage poses a risk to life and limb and a risk of damage to equipment.
Only appropriately qualified personnel may put the machine into operation, operate it
or perform work to the machine. For more information, refer to section 1.2.5
, page 21.
Evidence of these qualifications must be obtained in training or instructions of per-
sonnel. These instructions must be given by personnel trained and authorized by SI-
PLACE. For an overview of the training courses, refer to section 1.4
, page 25.
5 Working with the machine User manual SIPLACE SX1/SX2
5.1 Staff profiles From software version SC 706.1 SP1 Version 10/2014
224
– Observing the fault displays and messages at the station and passing the information on to
the line engineer if necessary
– Carrying out the work specified in the preventive maintenance manual
5.1.1.2 Tools and equipment
All operators are to be equipped with the tools listed in the following. It is recommended to store
the tools in an appropriate container to avoid being injured when removing the tools from the con-
tainer (i.e. by a pair of tweezers).
Every operator of the machine requires:
– Operator kit (item no. 00349303-xx)
–SMD tweezers
– A brush with short bristles to clean the changeover tables
– A set of small regular and Phillips-head screwdrivers
– Scissors for splicing tape (do not use multi-purpose scissors or diagonal cutters)
– Tape splicing tool (item no. 02102987-xx)
– Splicing materials:
– Splicing plates (4000), item no. 00318671-xx
– SMD tape connector 4.3 mm (4000), item no. 00356343-xx)
– SMD tape connector 16 mm (1000), item no. 00356344-xx)
– Erasers or fiberglass pens to remove fiducials
– Indelible pens for marking the tracks
– Vacuum cleaner with suitable nozzle
User manual SIPLACE SX1/SX2 5 Working with the machine
From software version SC 706.1 SP1 Version 10/2014 5.1 Staff profiles
225
5.1.2 Operator level "Advanced production"
5.1.2.1 Tasks
The line engineers should be assigned the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out preventive maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with ESD regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– splicing materials
– Soldering paste
– Components
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the feeder module settings:
– Increment
– Pickup position
– Checking the management data
– Checking the management data from MaDaMaS or OIS
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups