SIPLACE Vision Customer_en.pdf - 第197页
linienfarbe 19 2,26,128 Camera selection list From this list choose the automatic camera selectio n. The list is updated when new Station SW introduces new Camera systems. Sensors which are NOT a Camera: PP Cop 8 LDM- Co…
linienfarbe 192,26,128
Nozzle selection list
From this list choose the automatical nozzle selection; normally this should
be a copy (not at the moment) of the nozzle list in production tools
(see at right top).
The list could be filtered for the nozzle series 4xx / 5xx / 7xx / 8xx / 9xx /
1xxx.
. Selected nozzle type and the shown name in the programming desk
The nozzle types of the C&P-heads varying in the length that the comp. bottom surface comes exactly in the
ideal focus level of the comp. camera.
The centering step ‚presence tolerance’ of SIPLACE Vision shows this Z-value for the nozzle (measured at
reference run) and the programmed comp. height. SIPLACE Vision calculates a dimension correction factor
for the displayed comp. height deviation.
The TWIN-head move the comp. bottom surface in the exact focus level of the stationary camera. That is
defined by the measured Nozzle length (after first pickup) and the programmed Z-height.
Selection list of nozzles for the set up optimisation & producability test
… C&P20 nozzles of C&P 20-head. 10xx 11xx 12xx are the C&P20 nozzles
… RV nozzles of the C&P12/6 heads 7xx for S20/F4
9xx for S23/F5HM HSx0 /HF / X D
… PP nozzles of the TWIN head the 5xx nozzles from 520 up to 599 (except 55X) are
customized TWIN nozzles adapted to the customer components.
Programmed nozzles are NOT erased if the nozzle selection list is reduced.
Nozzle orientation
Horizontal
This is the standard orientation of the nozzle along the X-direction, normally the longer side, of the
component
Vertical
Could be selected as a special orientation if only a small bar in Y-direction is suitable to pick the comp. but
the comp. orientation has to remain (comp.-length along the X-direction)
The nozzle contact point
nd click onto the desired position could be moved for Sstation SW
versions since 502.xx against comp.shape reference point that NO vacuum error occurs during placement
sequence.
Sketch of the contact area & shape of the nozzle at the comp.
For the appraisal of nozzle and comp. size and the holding force caused by the contact area of the comp.
Required during upward acceleration.
There is also a placement shadow if the nozzle is larger than the component.
The desired nozzle type could be taken (Drag&drop) from the production tool list, here -Nozzle-
Nozzle length and component height
for the tolerance of the focus height of (general) +/-2mm you may find
some recommendations in the SIPLACE Vision training document
appendix.
X/Y- dimension appraisal with Cursor in the drawing / programming area
To estimate the placement shadow if the nozzle exceeds the component the exceeding distance could be
measured between 2 Cursor positions (edge of the nozzle and edge of the component).
The pickup tolerance, for tiny components- from the feeder should refer to the material thickness of the
nozzle at contact area.
With this programming components could be placed close together without influencing the placed
neighbour-component.
See the description of the feeder parameter data.
Component shape nozzles
The nozzle selection list could be reduced ...
… with the Pulldownmenu ’Tool’ ’Customize’ & ’nozzle’.
Since SIPLACE PRO 5.1 are both nozzle selction lists are reduced with pulldown menu ‚Tools’
‚Customized’.
From the nozzle selection list left select the ...
… automatical selection of nozzle
A programing overview about process reliability Editon for SIPLACE Pro 5.0 extended for 5.2
linienfarbe 192,26,128
Camera selection list
From this list choose the automatic camera selection. The list is updated when new Station SW introduces new Camera systems.
Sensors which are NOT a Camera:
PP Cop 8 LDM- Coplanarity module at F3 machines
PP Cop 17 ILD Coplanarity module for F5 HM / HF / X and D. Scanning with a punctual LASER for Gullwings.
PP 3-D Coplanarity module 37 For X-machines with TWIN-head. 3D coplanarity module for gullwing comp. and BGA’s scanning with a line shaped LASER.
RV Cam Comp sensor the comp. sensor for the C&P12 head. With shadowing method for comp. up to ~4,5mm comp. height and with nozzles longer 12,5 mm (901…907 … 915)
C&P20 Cam Comp sensor is the comp. sensor always necessary for comp. recognition at C&P20 head.
Cameras
The naming of the camera names contain the field of view (FOV) or the maximum component size.
FoV for SIPLACE Vision Cameras:
RV Camera 38 (20x20) (0402mm (01005) camera for C&P12 04x02mm ->16x16mm)
RV Camera X (28) 24,2x24,2 Standard camera for C&P12-head 10x05mm up to 18,7x18,7 (PLCC44)
RV Camera X (29) 32x32 Standard camera for C&P 6 06x03mm (0201) up to 27x27mm or for ’HR option on C&P12 head
IC Camera (Type 36) 38,8x38,8 refer to the parameter of the PP Cam 10 used at SIPLACE Vision at the D1-series machine 32x32mm max. comp size for single measurement
IC Camera X (33) 66x50 Comp. Camera for X/D3 with TWIN & as an option for D1 55x45mm comp. Size for single measurement
FC Camera X (TYPE 25) FOV 19x19 for FlipChip placement with Twin on X or D-machines 16x16 mm comp. Size for single measurement
C&P 20 Camera X (23) 8,2x8,2 This is the only camera for C&P 20 and allows placement for 0402mm (01005) up to 6x6mm (2220 / SO6 / SO8) with tiny comp. - and pickup tolerances.
FoV for ICOS Cameras:
IC Camera (Type 22) FOV 60x45 Comp. camera for HF with TWIN 50x40mm comp. Size for single measurement
FC Camera (type 20) FOV 11x11 FlipChip Camera option for HF-machines 8x8mm comp. size for single measurement
Max. comp. size for ICOS Cameras:
RV Camera 12 18x18 comp. camera for C&P12 10x05mm up to PLCC44
RV Camera 13 32x32 for C&P6-head comp. size like for PP Camera 7/10 in single measurement 38x38mm FoV
RV Camera 14 15x15 for HR- and BareDie-Option on C&P12 head so called BareDie Camera. 13x13mm comp. size
PP Cam 7 38x38mm (FoV) first stationary IC-head camera at F3 32 x32mm comp. size for single measurement.
PP Cam 10 38x38mm (FoV) newer IC-Camera for IC-heads at F5HM 32 x32mm comp. size for single measurement & with BareDie illumination up to 15x15mm comp. size
PP Cam 11 C4 12x9mm (FoV) FlipChip-Camera option for Fx-machine types 7x7mm comp. size for single measurement
Field of View (FoV)
of selected camera
Component shape cameras
and sensors
From the camera selection list left select the ...
… automatical selection of camera
A programing overview about process reliability Editon for SIPLACE Pro 5.0 extended for 5.2
List of selected nozzle types recognized for mechanically fitting to the component surface, height and weight.
This list is to program ’Reduced Acceleration’ for any machine axis if processing the component show any weakness.
In this list an axis specific reduced acceleration could be programmed for the placement sequence with a desired nozzle type This influence the force to the contact area
comp.- nozzle (the lower accel. The lower required holding force for the component).
Overwrite the “Max“ text with the desired value!
In the Online help (F1) you find a list with all machine types and with the max. acceleration of the respective axis type. There you could see to which acceleration you have
to reduce to get an effect on the axis of your actual machine type.
Error situation:
comp. remain in the tape / feeder no solution with reduced acceleration – the comp. Could not be picked. –examine the pickup area fort the reason.
The special dynamic profile start Z-Axis slowly upwards- might be a better solution.
comp. drop back to the feeder Z-acceleration for upward movement is too high for q comp. with bad nozzle contact.
comp. placed twisted the comp. was turned after the optical recognition; improvement (correct nozzle 93X) otherwise reduced acceleration for
DP and Star axis.
comp. twisted below the camera the comp. was turned before the optical recognition; improvement (correct nozzle 93X) otherwise reduced acceleration for
DP and Star axis.
comp. placed shifted rubber nozzle 93X or 518/519 or reduced acceleration X/Y-axes.
Component shape
reduced acceleration
‚Z DOWN’ mean Z DOWNwards
‚ Z UP’ mean Z UPwards
A programing overview about process reliability Editon for SIPLACE Pro 5.0 extended for 5.2