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Contents Cont-3 Page AKHEMT -ID 0712-002 5. Consumables and Important Servicing Parts ................................. 1- 61 5.1 List of Consumables ............................................................... 1- 61 …

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Contents
Cont-2
Page
AKHEMT-ID
0605-002
Chapter 1 Maintenance
1. Outline of Maintenance .................................................................. 1- 1
1.1 Notes on Maintenance ............................................................ 1- 1
1.2 Preparation for Maintenance .................................................. 1- 2
1.2.1 Preparation for Cleaning ................................................ 1- 2
1.2.2 Preparation for Lubrication ............................................ 1- 5
1.3 Items for Periodic Maintenance .............................................. 1- 8
2. Maintenance Check List ................................................................. 1- 11
2.1 Daily Maintenance .................................................................. 1- 11
2.2 Weekly Maintenance .............................................................. 1- 12
2.3 Monthly Maintenance .............................................................. 1- 12
2.4 Quarterly Maintenance ........................................................... 1- 13
2.5 Half-Yearly Maintenance ......................................................... 1- 15
2.6 Yearly Maintenance ................................................................ 1- 15
3. Maintenance Spots ........................................................................ 1- 16
3.1 Whole View ............................................................................. 1- 16
3.2 Understanding of Maintenance Items on Each Section .......... 1- 18
3.3 Inspection, Cleaning, and Lubrication Spots .......................... 1- 19
3.3.1 Air Source ...................................................................... 1- 19
3.3.2 Vacuum System ............................................................. 1- 21
3.3.3 Component Recognition Camera Section ..................... 1- 22
3.3.4 Feeder Base Driving Section ......................................... 1- 25
3.3.5 Feeder Cart Section ...................................................... 1- 26
3.3.6 Cutter Section ................................................................ 1- 28
3.3.7 Head Section ................................................................. 1- 31
3.3.8 X/Y Beam Section ......................................................... 1- 35
3.3.9 PCB Positioning Section ................................................ 1- 39
3.3.10 Conveyor Section .......................................................... 1- 40
3.3.11 Nozzle Stocker Section ................................................. 1- 42
3.3.12 Control Box Section ....................................................... 1- 43
3.3.13 Fans ............................................................................... 1- 44
4. Maintenance Method ...................................................................... 1- 45
4.1 Cleaning of Vacuum Nozzles .................................................. 1- 45
4.2 Lubrication for Ball Screw Splines .......................................... 1- 48
4.3 Replacement of Fluorine Sheet and Urethane Clamp ............ 1- 50
4.4 Procedure of Flat Ring Replacement ...................................... 1- 53
4.5 Cleaning of Linear Measure Sensor ....................................... 1- 56
4.6 Replacement Procedure of Vacuum Filters ............................ 1- 60- 1
Contents
Cont-3
Page
AKHEMT-ID
0712-002
5. Consumables and Important Servicing Parts ................................. 1- 61
5.1 List
of Consumables ............................................................... 1- 61
5.2 List of Important Servicing Parts ............................................. 1- 63
Chapter 2 Troubleshooting
1. Troubleshooting .............................................................................. 2- 1
2. Startup Guidance ........................................................................... 2- 2
2.1 "WARNING" (Startup Guidance) Window ............................... 2- 2
2.2 List of Warning Messages ....................................................... 2- 4
3. Machine Information ....................................................................... 2- 10
3.1 "Machine Information" Window ............................................... 2- 10
3.2 List of Machine Information ..................................................... 2- 11
4. "ERROR" Windows ........................................................................ 2- 18
Chapter 3 Troubleshooting from Error IDs
1. Description of Error ID (Example) .................................................. 3- 1
2. Error IDs and Controlled Areas ...................................................... 3- 2
3. Error IDs and Remedial Procedures .............................................. 3- 3
3.1 Safety Devices ........................................................................ 3- 3
3.2 Data ........................................................................................ 3- 10
3.3 Conveyor ................................................................................ 3- 12
3.4 Recognition Communication ................................................... 3- 18
3.5 PEC Recognition .................................................................... 3- 19
3.6 Component Recognition ......................................................... 3- 20
3.7 Automatic Setup ..................................................................... 3- 22
3.8 Head-Related Errors ............................................................... 3- 25
3.9 Others ..................................................................................... 3- 26
3.10 Pickup Error ............................................................................ 3- 28
3.11 Automatic Operation Error ...................................................... 3- 30
3.12 Automatic Teaching................................................................. 3- 32
3.13 Test ......................................................................................... 3- 35
3.14 System Error ........................................................................... 3- 36
Contents
Cont-4
Page
AKHEMT-ID
Chapter 4 Troubleshooting from Recognition Error IDs
1. Description of Recognition Error ID (Example) .............................. 4- 1
2. Recognition Error IDs and Controlled Areas .................................. 4- 2
3. Recognition Error IDs and Remedial Procedures .......................... 4- 3
3.1 Recognition Internal Errors ..................................................... 4- 3
3.2 Recognition Communication Internal Errors ........................... 4- 4
3.3 Recognition Communication Errors ........................................ 4- 5
3.4 Component Recognition Errors .............................................. 4- 15
3.5 PEC Recognition Errors .......................................................... 4- 19
3.6 Nozzle Recognition Errors ...................................................... 4- 22
3.7 Character Recognition Errors ................................................. 4- 24
3.8 Various Teach Errors ............................................................... 4- 25
Chapter 5 Troubleshooting on Component Picks and Placement
1. Classifi cation of Failure Symptoms and
Helpful Hints on Countermeasures against Failure ................ 5- 1
1.1 Classifi cation of Failure Symptoms ......................................... 5- 1
1.2 Helpful Hints on Countermeasures against Failure ................ 5- 2
2. Troubleshooting on Pickup Errors .................................................. 5- 3
2.1 Cause and Remedy of Pickup Errors ..................................... 5- 3
2.2 Symptom-Based Troubleshooting ........................................... 5- 5
3. Troubleshooting on Placement Errors ............................................ 5- 8
3.1 Cause and Remedy of Placement Errors ............................... 5- 8
3.2 Symptom-Based Troubleshooting ........................................... 5- 12
0605-002