OM-1743-005w.pdf - 第21页

Contents Cont-3 Page OM-1743 1209-001 6. Splicing ........................................................................................... 6-1 6.1 Preparation of Splicing ..............................................…

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Contents
Cont-2
Page
OM-1743
1209-001
1. Scope ............................................................................................. 1-1
1.1 Types of Tape Feeders ........................................................... 1-1
1.2 Name and Function of Each Section ...................................... 1-3
2. Attachment and Detachment of Tape ............................................. 2-1
2.1 Attachment of Paper or Embossed Tape ................................ 2-1
2.2 Cover Tape Tension Loosening Procedure ............................. 2-11
2.2.1 Check and Points after Cover Tape Tension Loosening 2-12
2.3 Detachment of Paper or Embossed Tape ............................... 2-13
2.4 Remove the Cover Tape ......................................................... 2-15
2.5 Joint Detection Unit ................................................................. 2-17
2.6 Handling of Magnet Plate ....................................................... 2-18
2.6.1 How to remove the Magnetic Plate ................................ 2-18
2.6.2 How to attach the Magnetic Plate .................................. 2-20
2.7 8 mm Cover Tape Tension Lever Section Spring Setup ......... 2-22
3. Tape Feeder Attachment and Detachment Procedures ................. 3-1
3.1 Tape Feeder Attachment Procedure ....................................... 3-2
3.2 Tape Feeder Detachment Procedure ...................................... 3-6
4. Operation Panel ............................................................................. 4-1
4.1 Name and Function of Each Section on Operation Panel ...... 4-1
4.2 Operation of Operation Panel ................................................. 4-3
4.2.1 Subject Lane Selection .................................................. 4-3
4.2.2 Feed Pitch Selection ...................................................... 4-3
4.2.3 Set Pitch Feeding Operation ......................................... 4-4
4.2.4 Minimum Pitch Feed Operation ..................................... 4-4
4.2.5 Set Pitch Returning Operation ....................................... 4-5
4.2.6 Minimum Pitch Returning Operation .............................. 4-6
4.2.7 Cover Tape Take-up Operation ...................................... 4-7
4.2.8 Continuous Feeding Operation ...................................... 4-8
4.2.9 Cancel the tape feed speed deceleration to return ........ 4-8
4.2.10 I/O Status Indication for Sensor, etc. ............................. 4-9
4.3 Error Codes and Splicing Guide ............................................. 4-11
4.3.1 Feeder Operation Error Codes ...................................... 4-11
4.3.2 Servo Alarm System Error Codes .................................. 4-15
4.3.3 Splicing Guide ............................................................... 4-17
5. Component Pick-up Position Alignment ......................................... 5-1
Contents
Cont-3
Page
OM-1743
1209-001
6. Splicing ........................................................................................... 6-1
6.1 Preparation of Splicing ............................................................ 6-1
6.2. Setting in the Main Machine before Splicing Operation .......... 6-2
6.2.1 Setting in the Splicing Stop and Warning Mode ............ 6-2
6.3 Indication of "Alarm for Splicing"
on the Machine Information Window ...................................... 6-4
6.3.1 Characteristics of the Tape Feeders
applicable to the Splicing Operation .............................. 6-4
6.4 Splicing Operation .................................................................. 6-6
6.5 8 mm Width Tape Splicing Procedure ..................................... 6-8
6.5.1 Cutting New Tape .......................................................... 6-8
6.5.2 Cutting Tape on Feeder Side ......................................... 6-9
6.5.3 Tape Splicing Procedure (For 8 mm : HT8RE) ............. 6-10
6.5.4 Precautions .................................................................... 6-12
6.6 Conrmation of the No. of Components to be replenished ..... 6-14
Contents
Cont-4
Page
OM-1743
1209-001
7. Maintenance ................................................................................... 7-1
7.1 Precautions before Maintenance ............................................ 7-1
7.2 Preparation for Maintenance .................................................. 7-2
7.3 Maintenance Check List ......................................................... 7-4
7.3.1 Daily Maintenance in Each Section ............................... 7-4
7.3.2 Weekly Maintenance ..................................................... 7-4
7.3.3 Quarterly Maintenance .................................................. 7-4
7.4 Maintenance Spots ................................................................. 7-5
7.4.1 Description of Maintenance in Each Section ................. 7-5
7.4.2 Suppressor Section ....................................................... 7-6
7.4.3 Cover Tape Take-up Section ......................................... 7-8
7.4.4 Component Discharging Section ................................... 7-9
7.4.5 Joint Detection Unit ....................................................... 7-10
7.4.6 Tape Feed Gear Section ................................................ 7-11
7.4.7 Cover Tape Take-up Gear Section ................................ 7-11
7.5 Maintenance Method .............................................................. 7-12
7.5.1 Cover Removal and Attachment .................................... 7-12
7.5.1.1 Left Side Cover #1 Removal Procedure ................. 7-12
7.5.1.2 Left Side Cover #1 Attachment Procedure ............. 7-13
7.5.1.3 Left Side Cover #2 Removal Procedure ................. 7-14
7.5.1.4 Left Side Cover #2 Attachment Procedure ............. 7-15
7.5.1.5 PCB BOX Cover Removal Procedure .................... 7-16
7.5.1.6 PCB BOX Cover Attachment Procedure ................ 7-17
7.5.1.7 Right Side Cover Removal Procedure ................... 7-19
7.5.1.8 Right Side Cover Attachment Procedure ............... 7-20
7.5.2 How to Apply Grease
to the Sprocket Driving Gear Unit .................................. 7-21
7.5.3 Take-up Gear Unit Greasing Procedure ........................ 7-25
7.5.4 8 mm Dual Feeder Joint Detection Unit Sensor
Section Cleaning(GD-38080, GD-38083) ...................... 7-26
7.5.4.1 Spots to be Cleaned ............................................... 7-26
7.5.4.2 How to Clean the Sensor Section .......................... 7-26
7.5.4.3 Sensor Detection Check ........................................ 7-28
7.6 Maintenance Component List ................................................. 7-30