00197042-04_SM_X-Serie-S_Customer_EN.pdf - 第359页

9 Component feeding 9.2 COT insert Service Manual SIPLACE X-Serie S 06/2019 359 Overview Fig.481: FCU on COTi 1. Feeder control unit (FCU) The FCU is installed at the locations in the component trolley feed device. Remo…

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9 Component feeding
9.2 COT insert
358 Service Manual SIPLACE X-Serie S 06/2019
9.2.4 Replacing the Feeder Control Unit (FCU)
Parts, equipment and tools
Fig.480: X-FCU V3, X-Series [03170613S01]
X-FCU V3, X-Series [03170613S01] (replaces: [03096377‑xx], [03059623Sxx])
NOTICE
Observing the technical information
Observe the technical information "Replacing the FCU" (SIPLACE X-Series, SX4/DX4,
X‑SeriesS, Docking Station) [DE: TI2014-11D15] [EN: TI2014-11E15]:
Since June 2010, the "nozzle changer control" and the "cutter control" have been integrated
into the "X-FCU / SIPLACE X-Series" [03059623-xx]. The CAN nodes are therefore no
longer used.
The assembly is, however, not 100% downwards compatible with regard to the mechanical
installation.
There is a spare parts kits available for the SIPLACE X-Series [03059623Sxx] which en-
ables you to convert from [03020068‑xx] to [03059623‑xx]. However, this spare parts kit
does not contain any parts (additional cables) needed for conversion of the docking station
[00116933‑xx].
COT insert SIPLACE X-Series
In the X-Series, the FCU X-Series [03020068-xx] has been replaced with a new X-
FCU / SIPLACE X‑Series [03059623‑xx]. This new X-FCU has been fitted in the
SIPLACE X-Series with the insert [03066685‑xx] since July 2010.
If you need to fit an X-FCU as a spare part in a SIPLACE X-Series with insert
[03015680‑xx] (version 2 or1), you will need to perform the following tasks.
For this purpose, there is a conversion kit available: "Service assembly X-
FCU" [03061715‑xx] which is contained in the spare parts kit for the new "X-FCU
SIPLACE X-Series" [03059623Sxx].
9 Component feeding
9.2 COT insert
Service Manual SIPLACE X-Serie S 06/2019 359
Overview
Fig.481: FCU on COTi
1. Feeder control unit (FCU)
The FCU is installed at the locations in the
component trolley feed device.
Removal
Switch off the machine, disconnect it from the power supply and secure it to prevent
unauthorized reactivation.
1.2 "Preparatory work..." [}16]
Dismantle the feeder unlocking rail.
Remove the screws fastening the FCU. Depending on the version, there will be four or six
screws.
Dismantle the cover plate over the cables.
Label all cables and the positions of the connectors plugged into the terminal strip of the FCU.
Unplug all electrical connections from the terminal strip of the FCU.
Carefully lever the FCU out of the locating pins.
Remove the earth terminal.
Installation
Set the DIP switches on the FCU (see 9.2.4.1 "Feeder Control Unit (FCU)" [}360]).
Place the connection cable in the recess and carefully push in the new FCU. Make sure that
you do not squash any cables.
Pull the ends of the cables out from under the terminal strip.
Plug in all electrical connections as labeled on the terminal strip.
Refit the cover plate and the FCU.
Further installation is performed by following the above instructions in the reverse order.
9 Component feeding
9.2 COT insert
360 Service Manual SIPLACE X-Serie S 06/2019
9.2.4.1 Feeder Control Unit (FCU)
FCU 80 Mhz (V3)
X-FCU V3, X-Series [03170613‑xx]
Fig.482: DIP switch S2 (example of FCU 40-fold shown)
Set the DIP switch according to your
configuration.
DIP switch S2
S2 ON OFF 40 fold
FCU
60 fold
FCU
S2-SW1 Test mode for reject bins dis-
abled
Test mode for reject bins en-
abled
ON ON
S2-SW2 60-fold FCU 40-fold FCU OFF ON
S2-SW3 Without feed control
With virtual button
With feed control
Without virtual button
ON ON
S2-SW4 With tape cutter and NC func-
tion
Without tape cutter and NC
function
ON ON
S2-SW5 Not used Not used OFF ON
S2-SW6 Not used Not used OFF ON
FCU 40 Mhz
X-FCU V2, X series [03096377-xx]
Fig.483: FCU board