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9 Component feeding 9.2 COT insert 362 Service Manual SIPLACE X-Serie S 06/2019 9.2.5 Replacing the 40-fold feeder unlock device CAUTION Feeder unlock device on the manual table Replacement of the feeder unlock device on…

9 Component feeding

9.2 COT insert

Service Manual SIPLACE X-Serie S 06/2019 361

LED (test mode for reject box switched off – S2.1 ON) [03059783-04]

LED Color Status Signal name Description

H1, H2, H3, H4 GN Sequential shift

light

LED1, 2, 3, 4 FCU OK

H1, H2, H3, H4 GN ON LED1, 2, 3, 4 eSW application missing

H1, H2, H3, H4 GN Flashing LED1, 2, 3, 4 FCU error, reboot place-

ment machine or replace

FCU

LED (test mode for reject box switched on – S2.1 OFF) [03059783-04]

LED Color Status Signal name Description

H1 or H2 or H3

or H4

GN Flashes LED1 or 2 or 3

or 4

No sensor connected for

reject box 1 or 2 or 3 or 4

H1 or H2 or H3

or H4

GN OFF LED1 or 2 or 3

or 4

Sensor for reject boxes 1

or 2 or 3 or 4 connected

and no reject box inserted

H1 or H2 or H3

or H4

GN ON LED1 or 2 or 3

or 4

Sensor for reject boxes 1

or 2 or 3 or 4 connected

and no reject box inserted

Button S1 [03059783-04]

Button Status Function Description

S1 OFF RESET When pressed

DIP switch S2 [03059783-04]

Switch Status Signal name Description

S2.1 ON/OFF FCU_ENV3 ON: test mode for reject box switched off

OFF: test mode for reject box switched on

S2.2 OFF FCU_ENV2 40-fold FCU

S2.3 ON/OFF FCU_ENV1 ON: without insert control, with virtual but-

ton

OFF: with insert control, without virtual but-

ton

S2.4 ON/OFF FCU_ENV0 ON: with tape cutter and with nozzle

changer functionality

OFF: without tape cutter and without nozzle

changer functionality

If an "X-FCU / X-Series" [03059623-xx] is fitted as replacement for an "FCU X-Series" [03020068-

xx] in the "COT insert X-Series" or at the "Docking station for component trolley SIPLACE X", you

need to set the DIP switch as follows:

Switch Status Comment

S2.1 ON Test mode for reject bin switched off

S2.2 OFF FCU for 40 feed tracks

S2.3 OFF COT insert control with pushbutton / without button GUI (vir-

tual).

S2.4 OFF "HW version 6" meaning without tape cutter and nozzle

changer functionality

9 Component feeding

9.2 COT insert

362 Service Manual SIPLACE X-Serie S 06/2019

9.2.5 Replacing the 40-fold feeder unlock device

CAUTION

Feeder unlock device on the manual table

Replacement of the feeder unlock device on the manual table is the same as that for the

COT insert. However, you need to first dismantle the front and back sections for the manual

table.

This section describes replacement using the example of the COT insert.

Parts, equipment and tools

●

Feeder unlock device 40-fold [03011582-XX]

Overview

Fig.484: Feeder unlock device and FCU (example of

SIPLACE X‑Series shown)

1. Feeder unlock device (under the FCU)

2. Feeder control unit (FCU)

The feeder unlock device is installed at the

locations in the COT insert.

Fig.485: Feeder unlock device (example of SIPLACE

X‑Series shown)

1. Two fastening screws

2. Complete feeder unlock device

3. Connector for flat ribbon cable

Removal

► Switch off the machine, disconnect it from the power supply and secure it to prevent

unauthorized reactivation.

1.2 "Preparatory work..." [}16]

► Unplug the flat ribbon cable from the connector.

► Remove the two fastening screws.

► Pull the flat ribbon cable out of the side of the connector. You may have to lift the feeder un-

lock device slightly to do this.

► Lift the feeder unlock device up and off and unplug the pneumatic connection.

9 Component feeding

9.2 COT insert

Service Manual SIPLACE X-Serie S 06/2019 363

Installation

► Reconnect the system to the electrical and compressed air systems.

NOTICE

Pneumatic connection

You might find it advisable to loosen the cover on the back of the COT insert. This gives the

compressed air hose more room to be moved. In certain circumstances, the COT insert

may need to be loosened and pulled out slightly to the front.

► Carefully press the feeder unlock device towards the back and insert the fastening screws.

CAUTION

Do not pinch the cable

Make sure not to pinch or damage the cables running at the back (connected to the FCU).

9.2.6 Replacing the unlocking pins

Parts, equipment and tools

Fig.486: ETP feeder unlock device

●

SPP feeder unlock device [03088220-xx]

Fig.487: Inside circlip pliers, bent tips J01

●

Inside circlip pliers, bent tips J01

[00365186‑xx]

●

Snipe nose pliers [00353833-xx]