00197042-04_SM_X-Serie-S_Customer_EN.pdf - 第360页
9 Component feeding 9.2 COT insert 360 Service Manual SIPLACE X-Serie S 06/2019 9.2.4.1 Feeder Control Unit (FCU) FCU 80 Mhz (V3) ● X-FCU V3, X-Series [03170613‑xx] Fig.482: DIP switch S2 (example of FCU 40-fold shown) …
9 Component feeding
9.2 COT insert
Service Manual SIPLACE X-Serie S 06/2019 359
Overview
Fig.481: FCU on COTi
1. Feeder control unit (FCU)
The FCU is installed at the locations in the
component trolley feed device.
Removal
► Switch off the machine, disconnect it from the power supply and secure it to prevent
unauthorized reactivation.
1.2 "Preparatory work..." [}16]
► Dismantle the feeder unlocking rail.
► Remove the screws fastening the FCU. Depending on the version, there will be four or six
screws.
► Dismantle the cover plate over the cables.
► Label all cables and the positions of the connectors plugged into the terminal strip of the FCU.
► Unplug all electrical connections from the terminal strip of the FCU.
► Carefully lever the FCU out of the locating pins.
► Remove the earth terminal.
Installation
► Set the DIP switches on the FCU (see 9.2.4.1 "Feeder Control Unit (FCU)" [}360]).
► Place the connection cable in the recess and carefully push in the new FCU. Make sure that
you do not squash any cables.
► Pull the ends of the cables out from under the terminal strip.
► Plug in all electrical connections as labeled on the terminal strip.
► Refit the cover plate and the FCU.
► Further installation is performed by following the above instructions in the reverse order.
9 Component feeding
9.2 COT insert
360 Service Manual SIPLACE X-Serie S 06/2019
9.2.4.1 Feeder Control Unit (FCU)
FCU 80 Mhz (V3)
●
X-FCU V3, X-Series [03170613‑xx]
Fig.482: DIP switch S2 (example of FCU 40-fold shown)
► Set the DIP switch according to your
configuration.
DIP switch S2
S2 ON OFF 40 fold
FCU
60 fold
FCU
S2-SW1 Test mode for reject bins dis-
abled
Test mode for reject bins en-
abled
ON ON
S2-SW2 60-fold FCU 40-fold FCU OFF ON
S2-SW3 Without feed control
With virtual button
With feed control
Without virtual button
ON ON
S2-SW4 With tape cutter and NC func-
tion
Without tape cutter and NC
function
ON ON
S2-SW5 Not used Not used OFF ON
S2-SW6 Not used Not used OFF ON
FCU 40 Mhz
●
X-FCU V2, X series [03096377-xx]
Fig.483: FCU board
9 Component feeding
9.2 COT insert
Service Manual SIPLACE X-Serie S 06/2019 361
LED (test mode for reject box switched off – S2.1 ON) [03059783-04]
LED Color Status Signal name Description
H1, H2, H3, H4 GN Sequential shift
light
LED1, 2, 3, 4 FCU OK
H1, H2, H3, H4 GN ON LED1, 2, 3, 4 eSW application missing
H1, H2, H3, H4 GN Flashing LED1, 2, 3, 4 FCU error, reboot place-
ment machine or replace
FCU
LED (test mode for reject box switched on – S2.1 OFF) [03059783-04]
LED Color Status Signal name Description
H1 or H2 or H3
or H4
GN Flashes LED1 or 2 or 3
or 4
No sensor connected for
reject box 1 or 2 or 3 or 4
H1 or H2 or H3
or H4
GN OFF LED1 or 2 or 3
or 4
Sensor for reject boxes 1
or 2 or 3 or 4 connected
and no reject box inserted
H1 or H2 or H3
or H4
GN ON LED1 or 2 or 3
or 4
Sensor for reject boxes 1
or 2 or 3 or 4 connected
and no reject box inserted
Button S1 [03059783-04]
Button Status Function Description
S1 OFF RESET When pressed
DIP switch S2 [03059783-04]
Switch Status Signal name Description
S2.1 ON/OFF FCU_ENV3 ON: test mode for reject box switched off
OFF: test mode for reject box switched on
S2.2 OFF FCU_ENV2 40-fold FCU
S2.3 ON/OFF FCU_ENV1 ON: without insert control, with virtual but-
ton
OFF: with insert control, without virtual but-
ton
S2.4 ON/OFF FCU_ENV0 ON: with tape cutter and with nozzle
changer functionality
OFF: without tape cutter and without nozzle
changer functionality
If an "X-FCU / X-Series" [03059623-xx] is fitted as replacement for an "FCU X-Series" [03020068-
xx] in the "COT insert X-Series" or at the "Docking station for component trolley SIPLACE X", you
need to set the DIP switch as follows:
Switch Status Comment
S2.1 ON Test mode for reject bin switched off
S2.2 OFF FCU for 40 feed tracks
S2.3 OFF COT insert control with pushbutton / without button GUI (vir-
tual).
S2.4 OFF "HW version 6" meaning without tape cutter and nozzle
changer functionality