c900773.R02_EN.pdf - 第62页

3 Mechanical Section 3-22 ■ Lubrication Points without Grease Nipples ACTION: ① Go to Manual > Origin and conduct X/Y axis origin searching in order to move the head assy. To the origin. ② Use a nonwoven cloth to wipe…

3 Mechanical Section

3-21

■ Remarks for lubrication on X/Y axis ball screws

NOTE: Insufficient amount of grease or remaining of old/dirty grease may cause axis damage or axis noise

problem. It is recommended that lubrication should be conducted every two weeks, but the grease

condition on the ball screws should be checked in proper intervals and lubrication should be

conducted more frequently depending on the machine’s running time and environment.

Follow the procedures below for lubrication.

■ Lubrication Points with Grease Nipples

ACTION:

① Use a nonwoven cloth and wipe off the dirty grease or adhered grease on the ball screw. Do not use a

cotton swab or woven cloth, which generate dust or waste threads.

② Press the nozzle tip of the grease gun against the grease nipple and apply grease into the ball screw

nut..

③ On the software, go to Manual > Warm Up, and conduct “Aging” at the speed of 20% for more than 10

minutes. In order to set the speed, click the “Setting” tab on the Warm-up & Self-diagnistics window

and slide the scroll bar under the “Axis Speed”.

④ Use a nonwoven cloth and wipe off the pushed-out dirty grease from the ball bearing, and apply new

grease into the ball screw nut once again.

⑤ Use a nonwoven cloth and remove excessive grease gathered on the ball screw nut or both ends of the

ball screw, and conduct “Aging” by increasing Axis Speed from low speed to high speed gradually.

⑥ Both front and rear end of the ball screws are out of the movable range of the ball screw nut and grease

are not spread to there even by moving axis all the way to its ±software limits. Apply grease to front

and rear end of the ball screws with a nonwoven cloth for rust prevention.

NOTE: Do not use a cotton-swab or a woven cloth to wipe off the dirty grease, otherwise waste threads of cloth

may be caught in the ball screw.

NOTE: Use proper grease for lubrication, specified as our standard. (See the “Specified Lubricants” list at the end

of this chapter.)

NOTE: Use a nonwoven cloth and wipe off excessive grease gathered on the ball screw nut or both ends of the ball

screws to avoid grease scattering.

3 Mechanical Section

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■ Lubrication Points without Grease Nipples

ACTION:

① Go to Manual > Origin and conduct X/Y axis origin searching in order to move the head assy. To the

origin.

② Use a nonwoven cloth to wipe off the dirty grease or adhered grease on the ball screw thoroughly

within your reach. Do not use a cotton swab or woven cloth, otherwise it may generate dust or waste

threads.

③ Use a finger and apply new grease onto ditches of ball screw thoroughly by covering the ditches thin

and evenly with grease. Do not apply a large amount of grease.

④ Go to Manual > Axis and move the head assy. To its ＋end limit. Wipe off the dirty grease or adhered

grease and apply new grease on the rest of the ditches of the axis.

⑤ On the software, go to Manual > Warm Up, and conduct “Aging” at the speed of 20% for more than 10

minutes. In order to set the speed, click the “Setting” tab on the Warm-up & Self-diagnistics window

and slide the scroll bar under the “Axis Speed”.

⑥ Use a nonwoven cloth and wipe off the pushed-out dirty grease from the ball bearing. Apply new

grease into the ball screw nut with a finger once again afterwards.

⑦ Use a nonwoven cloth and remove excessive grease gathered on the ball screw nut or both ends of the

ball screw, and conduct “Aging” by increasing Axis Speed from low speed to high speed gradually.

Nut

⑧ Both front and rear end of the ball screws are out of the movable range of the ball screw nut and grease

are not spread to there even by moving axis all the way to its ±software limits. Apply grease to front

and rear end of the ball screws with a nonwoven cloth for rust prevention.

Apply grease onto the ditches of ball screw.

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NOTE: When too much grease is applied, excessive grease may scatter around while machine is running. Apply

proper amount of grease so that thin coat of grease is made over the surface of the ball screws.

NOTE: If grease is applied on the ball screw surface (out of ditches), the grease will be coming out and it will not

caught by the ball bearing inside. That may cause insufficient lubrication condition. Therefore, apply

grease onto the ditches of the ball screw.

■ Lubrication Points for Linear Guide

ACTION:

① Use a nonwoven cloth and wipe off the dirty grease or adhered grease on the linear guide. Do not use

a cotton swab or woven cloth, which may generate dust or waste threads.

② Press the tip of the nozzle of the grease gun against the grease nipple and insert grease into the linear

guide nut.

③ On the software, go to Manual > Warm Up, and conduct “Aging” at the speed of 20% for more than 10

minutes. In order to set the speed, click the “Setting” tab on the Warm-up & Self-diagnistics window

and slide the scroll bar under the “Axis Speed”.

④ Use a nonwoven cloth and wipe off the pushed-out dirty grease from the ball bearing. Apply new

grease into the linear guide nut once again afterwards.

⑤ Use a nonwoven cloth and remove excessive grease gathered on the linear guide nut or both ends of

the linear guide, and conduct “Aging” by increasing Axis Speed from low speed to high speed

gradually.

⑥ Both front and rear end of the linear guide are out of the movable range of the linear guide nut and

grease are not spread to there even by moving axis all the way to its ±software limits. Apply grease

to front and rear end of the linear guide with a nonwoven cloth for rust prevention.

NOTE: If a cotton-swab or a woven cloth is used to wipe off the dirty grease, waste threads of cloth may be caught

in the ball screw. Use a nonwoven cloth.

NOTE: Use proper grease for lubrication, specified as our standard. (See the “Specified Lubricants” list at the end

of this chapter.)

NOTE: Remove the excess grease gathered on the nut or both ends of the linear guide by wiping it off with a

nonwoven cloth to avoid grease scattering.