JUKI_KE-2050-2060_MAINTE_CH维修要领.pdf - 第6页
维修调整要领书 目录 Rev 2.1 9 ･ 供料器 一次更换台车（选购品） ............................................................... .............................. 9-1 9-1. 整体图 .........................................................................…
维修调整要领书 目录 Rev 2.1
5 基板传送装置.........................................................................................................................................5-1
5-1. 传送皮带的更换..............................................................................................................................5-1
5-2. 传送皮带轮的更换.........................................................................................................................5-2
5-2-1. 传送皮带轮 A 组:E21117150A0.............................................................................................................. 5-2
5-2-2. 传送皮带轮 B 组:E20897210A0.............................................................................................................. 5-2
5-3. IN/OUT 马达的更换.......................................................................................................................5-3
5-4. CENT 马达的更换...........................................................................................................................5-5
5-5. IN/OUT 传感器的更换..................................................................................................................5-6
5-6. WAIT 传感器的更换 .......................................................................................................................5-7
5-6-1. 光纤部的更换................................................................................................................................................ 5-7
5-6-2. 放大器的更换................................................................................................................................................ 5-8
5-7. STOP/C.OUT 传感器的更换......................................................................................................5-9
5-8. 止动器缸筒的更换.......................................................................................................................5-10
5-9. 支承台原点传感器（BU 原点传感器）的更换 ..............................................................5-11
5-10. T-PIN 传感器的更换.................................................................................................................5-12
5-11. 推顶器 Y 缸筒的更换（外形基准）..................................................................................5-13
5-12. 推顶器 X 缸筒的更换（外形基准）..................................................................................5-14
5-13. 减压阀的更换..............................................................................................................................5-14
5-14. 中心销的更换..............................................................................................................................5-15
5-15. 支承台马达（BU 马达）的更换 .........................................................................................5-16
5-15-1. 转矩架和支承台马达的间隙 ..............................................................................................................5-16
5-15-2. 支承台驱动用同步皮带的张力调整................................................................................................5-17
5-15-3. 支承台的平面调整..................................................................................................................................5-18
5-16. 支承台编码器的更换 ...............................................................................................................5-19
5-17. 后备止动器（CE 机）.............................................................................................................5-20
6 CAL 块.......................................................................................................................................................6-1
6-1. CAL 基板组的更换 .........................................................................................................................6-1
6-2. 更换取出器 .......................................................................................................................................6-2
7 ATC.............................................................................................................................................................7-1
7-1. 气缸的更换 .......................................................................................................................................7-1
7-2. ATC OPEN/CLOSE 传感器的更换..........................................................................................7-4
7-3. 速度控制器的调整.........................................................................................................................7-4
8 VCS.............................................................................................................................................................8-1
8-1. CCD
､
摄像机 镜头的更换..........................................................................................................8-1
8-2. 标准 VCS→选购品 VCS 变换气缸的更换..........................................................................8-3
8-3. 各照明基板的更换.........................................................................................................................8-4
8-3-1.
､
透过照明基板 同轴照明基板.............................................................................................................. 8-4
8-3-2.
､
下方照明基板 侧照明基板................................................................................................................... 8-5
iii
维修调整要领书 目录 Rev 2.1
9
･
供料器 一次更换台车（选购品）.............................................................................................9-1
9-1. 整体图.................................................................................................................................................9-1
9-2. 驱动器气缸的更换.........................................................................................................................9-2
9-3. 驱动器气缸的速度控制调整 .....................................................................................................9-4
9-4.
､
供料器基板 供料器 I/F基板的更换 .................................................................................9-5
9-5. 供料器上升气缸的更换...............................................................................................................9-6
9-6.
､
供料器提升气缸的速度控制调整（选购品 一次更换台）......................................9-7
9-7. 供料器 UP
､
检测传感器的更换（选购品 一次更换台）............................................9-8
9-8.
､
选择器的更换（选购品 一次更换台）.............................................................................9-9
9-9. 辊拨杆的更换（选购
､
品 一次更换台）...........................................................................9-10
10 空气机器.................................................................................................................................................10-1
10-1. 压力检测电缆组件的更换......................................................................................................10-1
10-2. 滤清器的更换..............................................................................................................................10-2
11 SW 类 .......................................................................................................................................................11-1
11-1. 按键开关的更换.........................................................................................................................11-1
11-2. 紧急停止开关的更换 ...............................................................................................................11-2
11-3. 护罩打开开关的更换 ...............................................................................................................11-3
11-3-1. 开关主体.....................................................................................................................................................11-3
11-3-2. 操作键..........................................................................................................................................................11-4
11-4. 按键开关（CE 对应机）........................................................................................................11-5
12
､
供料器跳起传感器的更换 调整................................................................................................12-1
13 其它机器.................................................................................................................................................13-1
13-1. CRT（视觉监视器）的更换 ..................................................................................................13-1
13-2. FDD 的更换 ...................................................................................................................................13-2
13-3. CD-ROM 驱动器的更换..........................................................................................................13-3
13-4. LCD 监视器的更换.....................................................................................................................13-4
13-4-1. LCD 监视器的更换 ..................................................................................................................................13-4
13-4-2. LCD 监视器背灯的更换 ........................................................................................................................13-5
13-5. HDD 的更换................................................................................................................................13-13
13-5-1. 需要部件...................................................................................................................................................13-13
13-5-2. 更换方法...................................................................................................................................................13-14
13-5-3. BIOS 的设定 .............................................................................................................................................13-15
13-5-4. 网络的设定（与 HLC 通讯时设定）............................................................................................13-18
13-5-5. KE2000 系列系统程序和 Flexline DB 的安装.............................................................................13-37
13-5-6. Windows NT Product ID 的变更 .......................................................................................................13-42
13-5-7. 触摸屏的设定（选项）......................................................................................................................13-44
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维修调整要领书 目录 Rev 2.1
14 电气部......................................................................................................................................................14-1
14-1. 电气部的布局..............................................................................................................................14-1
14-1-1. 各部的名称 ................................................................................................................................................14-1
14-2. 底座上部的布局.........................................................................................................................14-2
14-2-1. 各部的名称 ................................................................................................................................................14-2
14-3. 电源装置........................................................................................................................................14-3
14-3-1. 電源装置的构成.......................................................................................................................................14-3
14-4. 控制装置.....................................................................................................................................14-12
14-4-1. 控制装置的构成.....................................................................................................................................14-12
14-4-2. CPU 基板 ...................................................................................................................................................14-15
14-4-3. XMP 基板（RMB 基板）.....................................................................................................................14-16
14-4-4. SYNQNET 中转基板..............................................................................................................................14-17
14-4-5. 母线联桥接口 （40003313）..........................................................................................................14-18
14-4-6. MCM（Multi nozzle Control Module）基板
（MNLA:E9609729000 或 FMLA:E9610729000）.................................................................14-19
14-4-7. SAFETY 基板 ...........................................................................................................................................14-20
14-4-8. BASE FEEDER 基板组（40001941）...........................................................................................14-26
14-4-9. I/O 控制基板组件（40001943）.....................................................................................................14-28
14-4-10. LIGHT CTRL 基板组件（40001904
､
）
LIGHT CTRL 基板（50）组件（40001918）的调整.........................................................14-29
14-4-11. IP-X3 基板组件 A（40001920
､
KE2050/50R
､
用）
IP-X3 基板组件 B（40001921
､
KE2060/55R/60R 用） .................................................14-30
14-5. XY 装置 ........................................................................................................................................14-31
14-5-1. XY 装置构成 .............................................................................................................................................14-31
14-5-2. LED 显示 ....................................................................................................................................................14-32
14-5-3. 电磁标尺的 DIP SW 设定...................................................................................................................14-32
14-6. Z/θ 装置 ....................................................................................................................................14-33
14-6-1. Z/θ 装置的构成....................................................................................................................................14-33
14-6-2. LED 显示 ....................................................................................................................................................14-34
14-7. 传送装置.....................................................................................................................................14-35
14-7-1. 传送装置的构成.....................................................................................................................................14-35
14-7-2. CARRY 中转基板的调整.....................................................................................................................14-42
14-7-3. 步进驱动器的调整................................................................................................................................14-44
14-7-4. 编码器的连接确认................................................................................................................................14-46
14-8. 贴装头装置................................................................................................................................14-47
14-8-1. 贴装头装置的使用基板......................................................................................................................14-47
14-8-2. 贴装头部基板的调整...........................................................................................................................14-48
14-9. 护罩关系.....................................................................................................................................14-50
14-9-1. 操作装置的构成.....................................................................................................................................14-50
14-9-2. 操作电路基板组件（40001953
､
） 操作电路基板组件[EN]（40001954）
的跨接设定..........................................................................................................................................14-50
14-9-3. 操作 SW 电路基板开关的安装 ........................................................................................................14-52
14-10. UPS（40003292） ................................................................................................................14-65
14-10-1. 确认 UPS 电池（E9659729A000）电压....................................................................................14-65
14-10-2. UPS 电池的更换...................................................................................................................................14-66
14-11. AC 输入装置保险丝的更换方法.....................................................................................14-69
v