JX-200_使用说明书.pdf - 第8页
2-3-4 事件画面 .................................................................................................................. 2- 14 2- 4 预热 ................................................................................…
为了安全使用机器
目 录
第 1 部 基本编
第 1 章 设备概要 ......................................................................................................................... 1-1
1-1 本设备的概要 .................................................................................................................... 1-1
1-1-1 前言 ........................................................................................................................... 1-1
1-1-2 特点 ........................................................................................................................... 1-2
1-1-3 系统构成 .................................................................................................................... 1-3
1-2 本设备的构成 .................................................................................................................... 1-4
1-2-1 本设备的构成 ............................................................................................................. 1-4
1-2-2 机器规格 .................................................................................................................. 1-15
1-2-3 电气规格 .................................................................................................................. 1-19
1-2-4 对象元件及元件包装方式 ......................................................................................... 1-20
1-2-5 印刷基板规格 ........................................................................................................... 1-25
1-2-6 定心系统 .................................................................................................................. 1-29
1-2-7 X,Y,Z,θ 轴的说明 ....................................................................................................... 1-34
1-2-8 与外部设备的接口 .................................................................................................... 1-35
1-2-9 简称的说明 ............................................................................................................... 1-38
1-3 基本操作 ......................................................................................................................... 1-39
1-3-1 画面的构成 ............................................................................................................... 1-39
1-3-2 输入装置 .................................................................................................................. 1-41
1-3-3
操作方法 .................................................................................................................. 1-49
1-4 菜单与命令 ...................................................................................................................... 1-55
1-4-1 菜单的构成 ............................................................................................................... 1-55
1-4-2 命令按钮的构成 ....................................................................................................... 1-60
1-5 文件 ................................................................................................................................ 1-69
1-5-1 新建 ......................................................................................................................... 1-69
1-5-2 打开（文件的读入） ................................................................................................ 1-69
1-5-3 保存 ......................................................................................................................... 1-70
1-5-4 另存为 ...................................................................................................................... 1-70
1-5-5 文件管理 .................................................................................................................. 1-72
1-5-6 生产程序初始目录 .................................................................................................... 1-73
1-5-7 打印机设置 ............................................................................................................... 1-73
1-5-8 打印 ......................................................................................................................... 1-74
1-5-9 设备信息的保存 ....................................................................................................... 1-76
1-5-10 保存图像数据 ......................................................................................................... 1-77
1-5-11 硬件安全拆卸 ......................................................................................................... 1-78
1-6 C 盘的更新操作 ............................................................................................................... 1-79
第 2 章 生产 ................................................................................................................................ 2-1
2-1 流程图 ............................................................................................................................... 2-1
2-2 概要
.................................................................................................................................. 2-2
2-2-1 生产模式 .................................................................................................................... 2-2
2-2-2 生产流程 .................................................................................................................... 2-3
2-2-3 生产主菜单的构成 ...................................................................................................... 2-4
2-3 装置的启动和结束 ............................................................................................................. 2-6
2-3-1 装置的启动 ................................................................................................................. 2-6
2-3-2 装置的结束方法 ......................................................................................................... 2-9
2-3-3 接通电源时吸嘴安装异常 ......................................................................................... 2-10
2-3-4 事件画面 .................................................................................................................. 2-14
2-4 预热 ................................................................................................................................ 2-15
2-4-1 初始画面 .................................................................................................................. 2-15
2-4-2 条件设置 .................................................................................................................. 2-16
2-4-3 运行内容 .................................................................................................................. 2-17
2-5 基板通过模式 .................................................................................................................. 2-18
2-6 文件操作 ......................................................................................................................... 2-19
2-6-1 打开（读入文件） .................................................................................................... 2-19
2-6-2 保存 ......................................................................................................................... 2-19
2-6-3 另存为 ...................................................................................................................... 2-19
2-7 生产准备 ......................................................................................................................... 2-20
2-7-1 基板的设置 ............................................................................................................... 2-20
2-7-2 元件供给部分的准备 ................................................................................................ 2-23
2-7-3 ATC 的准备 ............................................................................................................... 2-23
2-8 生产画面 ......................................................................................................................... 2-24
2-8-1 生产画面的启动 ....................................................................................................... 2-24
2-8-2 生产条件画面 ........................................................................................................... 2-25
2-8-3 生产开始 .................................................................................................................. 2-30
2-9 生产管理信息 .................................................................................................................. 2-41
2-9-1 生产管理信息 ........................................................................................................... 2-41
2-9-2 生产信息 .................................................................................................................. 2-47
2-9-3 传送·I/O 状态 ........................................................................................................... 2-49
2-10 工具 .............................................................................................................................. 2-51
2-10-1 设置元件数 ............................................................................................................. 2-51
2-10-2 操作选项 ................................................................................................................ 2-53
2-10-3 变更数据 ................................................................................................................ 2-54
2-10-4 重试列表 ................................................................................................................ 2-55
2-10-5 检查 ....................................................................................................................... 2-61
2-11 生产时的各种处理 ......................................................................................................... 2-71
2-11-1 元件用尽 ................................................................................................................ 2-71
2-11-2 发生错误 ................................................................................................................ 2-75
2-11-3 发生标记识别错误 .................................................................................................. 2-77
2-11-4 Resume 停止 .......................................................................................................... 2-78
2-11-5 送料器悬浮检测 ...................................................................................................... 2-79
2-11-6 激光脏污 ................................................................................................................ 2-80
2-11-7 暂停时的元件用尽补满功能 .................................................................................... 2-83
2-11-8 继续生产 ................................................................................................................ 2-84
2-11-9 无传送基板生产
...................................................................................................... 2-88
2-11-10 继续返回原点 ..................................................................................................... 2-105
2-11-11 发生错误时确认吸嘴安装状况............................................................................. 2-107
2-11-12 发生图像识别异常 .............................................................................................. 2-109
2-11-13 发生带回元件的错误 ........................................................................................... 2-113
2-11-14 因元件保护导致的暂停 ....................................................................................... 2-114
2-12 生产支援 ..................................................................................................................... 2-115
2-12-1 检查生产程序 ....................................................................................................... 2-115
2-12-2 贴片跟踪 .............................................................................................................. 2-118
2-12-3 简易准备 .............................................................................................................. 2-127
2-13 其他操作 ..................................................................................................................... 2-131
2-13-1 取得设备信息 ....................................................................................................... 2-131
2-13-2 吸取位置自动示教 ................................................................................................ 2-132
第 3 章 维护 ................................................................................................................................ 3-1
3-1 日常检查项目一览 ............................................................................................................. 3-1
3-2 各部分的检查 .................................................................................................................... 3-2
3-2-1 气压 ........................................................................................................................... 3-2
3-2-2 主线过滤器（选购项） ............................................................................................... 3-3
3-2-3 管道及接头 ................................................................................................................. 3-4
3-2-4 各单元汽缸 ................................................................................................................. 3-4
3-2-5 空气过滤器（LNC60） .............................................................................................. 3-7
3-2-6 传送带 ........................................................................................................................ 3-8
3-2-7 传送滑轮 .................................................................................................................... 3-9
3-2-8 气弹簧 ........................................................................................................................ 3-9
3-2-9 挡片 ......................................................................................................................... 3-10
3-2-10 电缆、插头 ............................................................................................................. 3-11
3-2-11 真空泵压力 ............................................................................................................. 3-12
3-3 清扫 ................................................................................................................................ 3-18
3-3-1 XY 轴直动单元 .......................................................................................................... 3-18
3-3-2 各种传送传感器 ....................................................................................................... 3-19
3-3-3 CAL 块 ...................................................................................................................... 3-19
3-3-4 激光校准传感器（L
NC60 Head） ............................................................................ 3-20
3-3-5 吸嘴 ......................................................................................................................... 3-20
3-3-6 吸嘴外圈 .................................................................................................................. 3-23
3-3-7 ATC 单元 .................................................................................................................. 3-24
3-3-8 送料器台架 ............................................................................................................... 3-24
3-3-9 OCC（偏光滤光片） ................................................................................................ 3-25
3-3-10 VCS 单元 ................................................................................................................ 3-26
3-3-11 风扇马达 ................................................................................................................. 3-27
3-3-12 高度测量装置 (HMS) ............................................................................................. 3-27
3-4 注油 ................................................................................................................................ 3-28
3-4-1 XY 轴直动单元 .......................................................................................................... 3-28
3-4-2 XY 轴滚珠丝杠 .......................................................................................................... 3-29
3-4-3 传送导轴 .................................................................................................................. 3-31
3-4-4 滚珠丝杠和花键轴（贴片头部） .............................................................................. 3-31
3-5 消耗品一览表 .................................................................................................................. 3-32
3-6 推荐定期更换用的零部件 ................................................................................................ 3-32
第 4 章 制作生产程序 .................................................................................................................. 4-1
4-1 流程图
............................................................................................................................... 4-1
4-2 选项 .................................................................................................................................. 4-2
4-2-1 用户组（用户级别） .................................................................................................. 4-2
4-2-2 调整时间和日期 ......................................................................................................... 4-3
4-2-3 设置显示语言 ............................................................................................................. 4-4
4-3 制作生产程序 .................................................................................................................... 4-5
4-3-1 启动生产程序编辑 ...................................................................................................... 4-5
4-3-2 生产程序的制作步骤 .................................................................................................. 4-5
4-3-3 基板数据 .................................................................................................................... 4-6
4-3-4 贴片数据 .................................................................................................................. 4-34
4-3-5 元件数据 .................................................................................................................. 4-42
4-3-6 吸取数据 .................................................................................................................. 4-73
4-3-7 图像数据 .................................................................................................................. 4-79
4-3-8 数据完成状态 ......................................................................................................... 4-107
4-3-9 数据一致性检查 ..................................................................................................... 4-108
4-4 优化 .............................................................................................................................. 4-109
4-4-1 设置优化条件 ......................................................................................................... 4-109