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User Manual SIPLACE X-Series 6 Station extensions From software version SR.605.xx 07/2008 EN Edition 6.20 SIPLACE Productivity Lift 461 6 Fig. 6.20 - 1 A comparison of serial and parallel lines 6.20.2.1 Underfloor convey…
6 Station extensions User Manual SIPLACE X-Series
6.20 SIPLACE Productivity Lift From software version SR.605.xx 07/2008 EN Edition
460
6.20 SIPLACE Productivity Lift
Item no. 00119314-xx Productivity Lift, underfloor section of dual conveyor
Item no. 00116325-xx Productivity Lift, HV shuttle with dual conveyor, emergency belt
Item no. 00116310-xx Productivity Lift, HV shuttle with single conveyor, emergency belt
Item no. 00119316-xx Productivity Lift, underfloor section of single conveyor
Item no. 00116326-xx Productivity Lift, V shuttle with single conveyor, emergency belt
Item no. 00116316-xx Productivity Lift accessory package 1 (1 x per line if an open conveyor
belt is used without safety cover upstream or downstream of a SI-
PLACE Productivity Lift)
Item no. 00116317-xx Productivity Lift accessory package 2 (1 x per line if an open conveyor
belt is used with safety cover upstream or downstream of a SIPLACE
Productivity Lift)
Item no. 00119635-xx Productivity Lift accessory package for HF or X-series (for incorporat-
ing the placement machine into the safety circuit of the SIPLACE Pro-
ductivity Lift)
6.20.1 Concept of parallel placement
Placement lines are generally arranged in series and are linked to one another serially. The
placement program is processed sequentially while the PCBs are transported from one machine
to the next. This means that the placement of a PCB is distributed between various machines.
When machines are connected in parallel, the components to be placed by individual machines
are combined. Several machines work through the same placement program. They place all the
components on one machine that would be distributed between several machines with serial pro-
cessing. When one machine runs out of capacity, the PCBs are moved to and placed at the next
machine with the same placement program. This combination of machines with the same compo-
nents to be placed is known as a group or “cluster”.
6.20.2 Implementing parallel placement
Lines with machines arranged in parallel take up a lot more space, so the parallel placement con-
cept was implemented with an underfloor conveyor and horizontal / vertical lift (HV shuttle). The
machines are still arranged in series, but the lift units and underfloor conveyors allow the line to
be operated in parallel. In this way, SIPLACE lines remain almost as compact as before.
User Manual SIPLACE X-Series 6 Station extensions
From software version SR.605.xx 07/2008 EN Edition 6.20 SIPLACE Productivity Lift
461
6
Fig. 6.20 - 1 A comparison of serial and parallel lines
6.20.2.1 Underfloor conveyor
Two conveyor belts carry empty or placed PCBs underneath the machines (see Fig. 6.20 - 1). The
maximum component height is 17 mm.
6.20.2.2 Horizontal/vertical lift (horizontal/vertical shuttle)
There is an HV shuttle at the start of a line, between the machines and at the end of the line. It
carries the PCBs between the underfloor and processing levels, and between the two tracks on
the underfloor conveyors.
Serial line
Parallel line
Underfloor conveyor
Group (cluster)
Horizontal/
vertical lift
6 Station extensions User Manual SIPLACE X-Series
6.20 SIPLACE Productivity Lift From software version SR.605.xx 07/2008 EN Edition
462
6
Fig. 6.20 - 2 Horizontal / vertical shuttle (HV shuttle), conveyor track change and lift function
6.20.3 Advantages of the productivity lift
The productivity lift can raise the productivity of a line overall because it increases the placement
rates of the machines on the line.
6
Fig. 6.20 - 3 Productivity lift ж Avoiding stoppages
6
If lines are connected in parallel, individual machines may fail without bringing the entire line to a
standstill. It is also possible access individual machines while the rest of the line continues placing
Horizontal conveyor
HV shuttle
Lift function
Vertical conveyor
Unplaced
Placed
Standard
conveyor level
Underfloor
conveyor level
HV shuttle
Conveyor track change
Conveyor section, processing
Placement machine
Horizontal
and vertical lift
Underfloor con-
veyor
Track change