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Se rv ice M a nu al HS-6 0 2 Ope rati on al saf et y 03/ 200 3 U S Iss ue 2.1 S afe ty in str ucti ons 19 NOTE The m achine own er , a nd o nly the m achine owner , is respons ible for the s afekeeping of the machine key…

2 Operational safety Service Manual HS-60

2.1 Safety instructions 03/2003 US Issue

2.1.3 Use as prescribed

The product must only be used for its intended purposes as described in the catalogues and tech-

nical descriptions, namely the placement of SMD components, and only with the third-party equip-

ment and components recommended or permitted by SiemensDematic Use for a different or

extended purpose is not prescribed.

If the product is not used as prescribed, SIEMENSDEMATIC AG accepts no liability for any dam-

age that may occur and does not guarantee that the components will work properly and without

problems.

Use as prescribed also includes compliance with all the instructions in the user manual.

For the product to operate correctly and reliably, it must have been transported, stored, erected

and assembled correctly and must be operated and maintained with care.

2.1.4 Failure to use as prescribed

Failure to use the product as prescribed can result in both danger to life and limb and material

damage. For this reason any use that is not prescribed is not allowed. If the product is not used

as prescribed, SIEMENSDEMATIC AG accepts no liability for any damage that may occur and

does not guarantee that the components will work properly and without problems.

Examples of failure to use the product as prescribed:

– Placement of components that do not meet the permitted specification

– The use of component feeders that have not been approved

– The use of unauthorized accessories and additional modules

2.1.5 Important notes on operational safety

The following points MUST be observed in order to maintain operational safety:

2.1.5.1 General

Æ The operational safety of SMD automatic placement systems can be guaranteed only if the

system is used as prescribed and in accordance with the instructions in the User/Service Man-

uals.

Æ Always follow any safety regulations specific to your country.

Æ Make sure that the warning labels are always clearly identifiable and always easily readable.

Æ Replace any damaged warning or notice labels. Replace any labels that are missing.

Æ The machine key for releasing the covers on the machine must be kept in a safe place where

it is only accessible to qualified personnel.

Service Manual HS-60 2 Operational safety

03/2003 US Issue 2.1 Safety instructions

NOTE

The machine owner, and only the machine owner, is responsible for the safekeeping of the

machine key and for ensuring that it is handed over to authorized persons. 2

Æ If it is necessary to work on the machine and you do not have adequately trained personnel

within your operation, always call in a SIEMENSDEMATIC service technician. SIEMENSDE-

MATIC AG will not accept liability for any damage or consequential damage that is the result

of incorrect work.

Æ If particularly hazardous situations are identified while the machine is in use, the machine

owner must immediately notify the manufacturer in writing so that appropriate action can be

taken to reduce the potential danger.

WARNING

In spite of all the safety precautions taken by the manufacturer, failure to use the system as pre-

scribed can result in severe physical injury (e.g. from the moving gantry or lifting table) and/or con-

siderable damage to equipment. For the machine to be safe, it must be used correctly by qualified

personnel and all warnings must be observed. Some work on the machine (e.g. setting up) re-

quires training that goes beyond the scope of this Manual. 2

2.1.5.2 Safety of operators and other persons

Æ Machine operators must only carry out work for which they have been adequately trained and

with which they are totally familiar.

Æ NEVER open one of the protective covers if you are not totally familiar with the use and func-

tioning of the machine! Do not open the protective covers during operation unless you are told

to do so in this Manual or in the station software dialog.

Æ Only trained and qualified personnel may set the key switch to setup mode ("I").

During operation, do not set the key switch to the "I" position (setup mode) unless prompted to

do so in this manual or by the station software. 2

Æ NEVER place your head or arms in the gantry and lifting table traveling range while the station

is switched on!

Æ For your own safety, wear work clothes that conform to the guidelines of the professional as-

sociation, i.e. no wide sleeves etc.

Æ Reduce the risks by not wearing scarves, chains or ties at your work post.

Æ People with long hair must wear a protective head covering.

2 Operational safety Service Manual HS-60

2.1 Safety instructions 03/2003 US Issue

WARNING 2

The system is electrically driven. When electrical devices are in use, certain parts carry dangerous

voltage levels.

Æ Switch off at the main switch and disconnect the placement system from the power supply be-

fore carrying out any work on live components.

Æ Lock the systems as described in Section 2.8, page 62.

There is a risk of death, severe injury and/or considerable damage to equipment if these instruc-

tions are not followed.

2.1.5.3 Safety of plant and equipment

Æ Never make changes, however minor, unless you are totally aware of the effect they will have

on the overall functioning of the system.

Æ The stations must always be set up, retooled and maintained by appropriately trained person-

nel.

Æ Only use SIEMENSDEMATIC original spare parts and authorized accessories. The use of

other parts will affect safety and will invalidate the liability for any consequential damage.

Æ Do not make modifications to the safety equipment. In particular, NEVER bypass circuit-break-

ers or remove safety devices.

2.1.6 Safety instructions for laser units

Permission to operate components that are classified as lasers is withdrawn if

– mechanical damage to the unit is observed, or

– any work is done on the mechanical or electrical parts of the unit.

Even damaged or missing screw locking paint on laser components (e.g. cover plates, fas-

teners, adjusting potentiometer) counts as work.

– Only SIEMENSDEMATIC AG service engineers, or the machine owner's service engineers

who have been trained by SIEMENSDEMATIC are allowed to replace laser components.

– Repairs to laser units are carried out at the SIEMENS DEMATIC factory exclusively.