QP-242E 工程师培训手册 (6.0).pdf.pdf - 第3页
FK-9F98-07 QP242E Training Text for Service Engineers 6th edition Index [ 2 /8 ] Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. Technical Support Div. Section No.2 Index- 2 3.15 MFU Set Sensor …
FK-9F98-07 QP242E Training Text for Service Engineers
6th edition Index [1/8]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
Index-1
Note: This manual is based on the calibration manual for inspection.
Please use this manual as reference for training.
1. QP242E Initial Adjustments (1) Page
1.1 Leveling the Machine 1-1
1.2 Connecting the ICM and PLM 1-3
1.3 Checking the Conveyor Parallelism and Linkage Chain Tension 1-5
2. Static Accuracy Measurement
2.1 X, Y Axes Straightness Measurement 2-1
2.2 X, Y Axes Squareness Measurement 2-2
2.3 Z-axis Perpendicularity Measurement 2-2
3. QP242E Initial Adjustments (2)
3.1 Temporary Proper Data Transmission
(Required Proper Data Details) 3-1
3.2 Parameter Transmission Procedure 3-3
3.3 Lifter Plate Height Measurement 3-4
3.4 Air Valve Throttle Adjustment 3-4
3.5 Table Mechanical Valve Adjustments 3-5
3.6 Fixed Rail Parallelism and Flatness Measurement 3-6
3.7 Board Clamp Adjustment 3-6
3.8 Table UP Limit and DOWN Limit Sensor Adjustments 3-7
3.9 Board Stopper Sensor and Stopper Position Adjustments 3-7
3.10 Board Sensor Adjustment 3-8
3.11 Conveyor Width Check 3-10
3.12 MFU Clamp Pin and Stopper Position Adjustments 3-10
3.13 MFU IN/OUT Port check 3-10
3.14 Tape Leaf Sensor Adjustment 3-10
I N D E X
FK-9F98-07 QP242E Training Text for Service Engineers
6th edition Index [2/8]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
Index-2
3.15 MFU Set Sensor Adjustment 3-11
3.16 Nozzle Changer Operation Check and Sensor Adjustment
(For Single Types Only) 3-12
3.17 Securing the Head’s Vacuum Hose 3-12
4. Axis Zero Setting Adjustment
4.1 Cooling Fan Operation Check 4-1
4.2 Digital Amplifier Parameter Check 4-1
4.3 Temporary Zero Setting 4-1
4.4 Before Beginning the Axis Zero Setting Adjustments 4-1
4.5 X-axis Zero Setting Adjustment and Belt Tension Adjustment 4-2
4.6 Y-axis Zero Setting Adjustment 4-2
4.7 Z-axis Zero Setting Adjustment and Belt Tension Adjustment 4-3
4.8 Q-axis Zero Setting Adjustment 4-3
4.9 Proper Data Zero Offset Q-Measurement 4-4
4.10 Other Module Adjustments 4-4
4.11 Before Beginning the Axis Zero Setting Adjustments 4-5
4.12 X-axis Zero Setting Adjustment and Belt Tension Adjustment 4-5
4.13 Y-axis Zero Setting Adjustment 4-5
4.14 Z-axis Zero Setting Adjustment and Belt Tension Adjustment 4-5
4.15 Q-axis Zero Setting Adjustment 4-5
5. Before Beginning the Proper Data Measurements
5.1 Attaching the Nozzle Changer Holder Bracket and Q-cover 5-1
5.2 Mounting the Index Holder and Adjusting the Holder Bracket 5-1
5.3 Mounting Shafts for Single Nozzles 5-2
5.4 Measuring the Single Shaft Swing 5-2
5.5 Adjusting the Pressure Control System 5-2
5.6 Attaching the Single Nozzle Q-Cover 5-3
5.7 Measuring the Nozzle Vacuum Pressure 5-3
5.8 Lighting Unit Operation Check 5-4
FK-9F98-07 QP242E Training Text for Service Engineers
6th edition Index [3/8]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
Index-3
6. Proper Data Measurement
6.1 Max, Min Limit Position 6-1
6.2 Temporary Adjustment of Lens Half Mirror Gap 6-1
6.3 Focusing the Mark Camera 6-2
6.4 Securing the Half Mirror 6-3
6.5 Checking the X-axis Stroke 6-3
6.6 Mark Camera X, Y, Q 6-3
6.7 Mark Read Pos. X, Y 6-4
6.8 Program_Origin_X0, Y0 6-4
6.9 Placement_Height_Z0 6-5
6.10 Adjusting the Parts Camera Height, the Lens Aperture,
and the Temporary Focus 6-5
6.11 Adjusting the Parts Camera Lighting Position 6-7
6.12 Line Scan Camera Test 6-9
6.13 Camera Center XC, YC Temporary Measurement 6-10
6.14 Focusing the Parts Camera 6-10
6.15 Parts Camera X, Y, Q Measurement 6-11
6.16 Camera Center XC, YC, Nozzle Holder Center X, Y Measurement 6-12
6.17 Nozzle_Select_Pos.Z Measurement 6-12
6.18 Adjusting the Nozzle Check Sensor 6-12
6.19 Nozzle_Select_Pos. X, Y, Z Measurement 6-13
6.20 Nozzle_Check_Pos. X, Y, Z 6-15
6.21 Nozzle_Diameter Check Adjustment 6-16
6.22 Nozzle Change Operation Check 6-16
6.23 Parts_Eject_Pos_X, Y 6-16
6.24 Device_Origin_IPD0_X, Y 6-17
6.25 Pickup_Height_IPD_Z0 6-17
6.26 Mark Camera Repeat Reading Accuracy 6-18
7. Operation and Function Check
7.1 Placement Accuracy Check 7-1