QP-242E 工程师培训手册 (6.0).pdf.pdf - 第87页

FK-9F98-07 QP242E Training Text for Service Engineers 6th edition 10. STU Adjustment & Operation Check [ 1 /8] Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. Technical Support Div. Section …

FK-9F98-07 QP242E Training Text for Service Engineers

6th edition 9. Reject Parts Conveyor Adjustment & Operation Check [2/2]

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

Technical Support Div. Section No.2

9-2

[9-5] Operation Check of Air Pencil

Put inside a spare part and carry out an operation check of the air pencil.

[9-6] Input of Proper Data Setting for PLM? MFU Parts Eject Conveyor D no

When an MFU is equipped with a reject parts conveyor the device number at which it is installed

must be set. Specify the load number setting from the customer or if there are no other options

loaded then set the left end of the MFU.

If this item is set to “0” the MFU will be handled as having no reject parts conveyor and all NG

parts will be discarded in the reject parts box.

Retransmit the Proper data after making this setting.

【

9-7

】

Operation Check

Transmit a program to the machine and carry out an operation check of the reject parts conveyor.

SET

KEYENCE FS-

D ,ONL ,ONOFFOF

LOO

LEVEL OU

Set to

“D

,ON”

Set to “OFF”.

Set to “Lock” or “Unlock”.

Set button

Chain

18~19mm Conveyor belt tension

adjustment bolt

Error conveyor

Move the motor

mount bracket up

and down to adjust

the chain tension.

Move up and down to

adjust the part check

sensor

35mm

Parts check sensor

Top of conveyor

Large part detection sensor

Loosen this nut and adjust to 35

mm.

Loosen this nut to

adjust the focus.

FK-9F98-07 QP242E Training Text for Service Engineers

6th edition 10. STU Adjustment & Operation Check [1/8]

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

Technical Support Div. Section No.2

10-1

[CHAPTER 10]

STU Adjustment & Operation Check

[10-1] Prior to Adjusting the STU

STU-1 Specifications

Number of part types : 1 type per unit

Tray size : 100 x 150 mm ~ 150 x 330 mm

Tray stacking height : 4 ~ 50 mm

Max Empty Tray Weight : 240 g/tray

Occupied devices : 9 devices

Number of units that can be loaded: MFU-5 1 (0) MFU-58 2 (1)

- The values in parentheses indicate the number of STUs that can

be loaded on an MFU when a 2-camera system is used.

STU-2 Specifications

Number of part types : 1 type per unit

Tray size : 50 x 50 mm ~ 102 x 102 mm

Tray stacking height : 4 ~ 50 mm

Max Empty Tray Weight : 240 g/tray

Occupied devices : 7 devices

Number of units that can be loaded: MFU-5 2 MFU-58 4

- There are no restrictions when a 2-camera system is used.

- The STU able to stack trays and for this purpose is equipped with a unit to raise trays and a tray

remover.

- Trays are always positioned with a top surface reference using the positioning sensor. As a result

part pickup using the pickup nozzle does not have to take into account such things as the part

height, tray thickness, and number of trays depending on the pickup nozzle.

- Since STU units can be loaded on an MFU it is possible for a mix of STU and IP-type feeders to be

loaded on a module. However, it is not possible to load two different types of STUs on the same

module since this would create two STU mechanical standards.

- Since there is spacing (3 device positions) on both sides of the STU to avoid interference with IP

feeders, it is recommended that the STU be loaded on the left side of the MFU and that an

accompanying reject parts conveyor be loaded on the right side of the STU.

- An independent air source is required on the STU.

FK-9F98-07 QP242E Training Text for Service Engineers

6th edition 10. STU Adjustment & Operation Check [2/8]

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

Technical Support Div. Section No.2

10-2

[10-2] STU Loading

1) Cut the power to the machine.

2) After checking the STU type and module specified for loading in the specification manual, set the

STU in the MFU (D9). Also connect the STU coupler connector part request cable to the device

number 9 connector and the tray out cable to device number 8.

3) Load the MFU in the machine being careful of the cables. After the MFU is loaded, connect the

STU power cable and air tubing.

4) Once the cables are connected turn the power to the machine on and verify that the [POWER ON]

lamp on the rear of the STU is lit

[10-3]

Proper Data Check

After checking the following Proper data items transmit the Proper data to the machine and

then reboot the machine.

Module Proper data

* PLM? Device Type

0: Recognize IP type feeders

* PLM? STU_Type

0: Compatible with a Y-direction length of up to 250 mm (STU2)

1: Compatible with a Y-direction length of up to 330 mm (STU1)

* PLM? IPDO_X, Y, Z

Go to section [6-24& 25] and enter the measured values.

When entering the Proper data items above, if Package_Type in the Package_Edit data of the

placement part is set to “0”, the machine will recognize parts supplied from an STU.

[10-4]

Tray Positioning Side Plate Parallel Measurement

1) Set a dial gauge on the placement head, move in the Y-direction and measure the side steel plate.

Tolerance: Within 0.5 mm

2) Set the dial gauge in the same way, move in the X-direction and measure the front steel plate.

Tolerance: Within 0.3 mm

[10-5] Tray Position Check Sensor & Add Check Sensor Adjustment

1) After connecting the STU cable and air tubing, the STU power will come on when the machine

power is booted up.

2) Adjust the tray position check sensor and add check sensor light beams so they are aligned at the

provisional heights by loosening the sensor mount hollow bolts and moving the sensors up and

down. Check the servo amps while doing this. Temporarily adjust the sensors so that the height

of the add check sensor is higher than the tray position check sensor.

3) Load a standard 100-pin size empty tray (used when acquiring data) on the STU tray holder and

then load the device jig used for Proper data measurement next to the STU at device position

number 11.

4) When the I/O Y02D SEND PART D9 of the loaded module is turned on, the tray holder rises, the

top of the empty tray set in the previous step is detected by the tray position check sensor and the

holder then stops.

①②

Measure parallelism with the Y-axis

Measure parallelism to the X-axis.

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