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Cleaning VTK - TR -BA- 171e - 1 - User Manua l MDS 3080 -V 141 Afterward s, clean th e outsi de of the t appet sealing . Keep using t he flui dic brush, especially for the out er edge. Then clean the inner r im of the ta…

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Cleaning
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VTK-TR-BA-171e-1 - User Manual MDS 3080-V
Step 4 (tappet centering screw)
Push the fluidic brush through the bore of the
tappet centering screw first.
Keep using the fluidic brush to clean the threads
of the tappet centering screw.
Afterwards, use a cleaning rod to clean the inner
rim of the tappet centering screw.
Important note!
You need to perform a two finger seesaw test (see
Tab. 31, page 142), to check if the tappet rod runs
smoothly through the tappet centering screw.
Otherwise, the parts have to be cleaned again.
Step 5 (cartridge base)
For the cartridge base, start with the fluidic brush
to clean all bores and openings of the cartridge
base.
Next clear the bore with a cleaning rod.
Finally use a fluid box cleaner to clean the wide
opening of the bore.
Important Note!
There are two types of cartridge bases: Cartridge
Base CH (without integrated luer lock) and
Cartridge Base CHI (with integrated luer lock). If
you use a cartridge base CH, you need to clean the
Fluid Box Connector Luer Lock as follows.
Otherwise, you can continue with the next step.
Push a cleaning rod through the bore of the Fluid
Box Connector Luer Lock several times to remove
any residues of the medium.
Clean the center bore of the Fluid Box Connector
Luer Lock using a fluidic brush.
Cleaning the openings and thread of the Fluid Box
Connector Luer Lock using a fluid box cleaner. Use
it for the outside and the end of the bore.
Step 6 (tappet sealing and tappet centering
piece)
For the tappet sealing, clean the bore of the
tappet sealing carefully with a fluidic brush.
Cleaning
VTK-TR-BA-171e-1 - User Manual MDS 3080-V
141
Afterwards, clean the outside of the tappet
sealing. Keep using the fluidic brush, especially for
the outer edge.
Then clean the inner rim of the tappet sealing with
a cleaning rod.
Clean the outside of the tappet centering piece
first with a lint-free cloth.
Use a fluidic brush for the bore of the tappet
centering piece.
Important Note!
There is no tappet centering piece, if you use a 2G
tappet rod.
Step 7 (valve body)
Clean the valve with a lint-free cloth.
Step 8 (O-ring)
Clean all O-rings with a lint-free cloth.
Tab. 30: Clean all components by hand
Dry all the components in the air or with compressed air. For nozzle inserts, we recommend
to use the MDT 324 Nozzle Insert Cleaning Holder.
A two finger seesaw test is necessary to check if the tappet rod runs smoothly through the
Tappet Centering Screw BY. Otherwise, the parts have to be cleaned again. The table explains
how to perform a two finger seesaw test.
Cleaning
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VTK-TR-BA-171e-1 - User Manual MDS 3080-V
Step 1:
Push the Tappet Centering Screw BY onto the tappet.
Step 2:
Hold the tappet with the Tappet Centering Screw BY between the index
finger and the thumb. Swivel the tappet half-circularly between a and b. The
Tappet Centering Screw BY must slide smoothly on the tappet in between
the ends.
Remove the Tappet Centering Screw BY from the tappet after the test.
Tab. 31: Two-Finger-Seesaw-Test
In case you still have parts, which are not completely clean after the fine purification, repeat the
corresponding cleaning steps for those components several times, if necessary. If that is still not
helping, contact our Technical Support.
9.4.5 Assembling of the Valve
Re-assemble the valve and its components as follows.
Unusual (connector BY)
In the exceptional case that you removed the
connector BY as well, you have to mount it first.
Place the fluid box body on the receptacle of the
mounting body. Align the bore on the fluid box
body with the bore on the mounting body (see
circles). The fluid box body will fit into the
mounting body, if the mounting direction is
correct.
Push the Connector BY through the mounting
body into the bore of the fluid box body. Screw
the Connector BY tight (clockwise) by using an
MDT 327 (for newer revisions of the Connector
BY you can also use a hexagon key 2.5 or the
Torque Wrench Tool VM with the Bit Hexagon
Key 2.5). Torques are depending on the material
of the mounting body (stainless steel 120 140
cN.m, PEEK 70 – 80 cN.m).
Important Note!
Do not press the fluid box body while fastening
the Connector BY, otherwise, it cannot correctly
grip into the fluid box body.