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Operation VTK - TR -BA- 171e - 1 - User Manua l MDS 3080 -V 59 • External Mode The “E xterna l Mode” wi ll shift the resp onsibi lity of t ime control of t he parameter “O pen Tim e” to the higher - level machin e contro…

Operation

VTK-TR-BA-171e-1 - User Manual MDS 3080-V

7 Operation

7.1 Triggering a Dispense Sequence

There are three different options to trigger a dispense sequence:

• via keypad on the control unit MDC

Press the [trig] button, a dispensing sequence with pre-set parameters will be triggered.

• via RS-232C command

Use the command “VALVE:OPEN” (further commands in paragraph 8.1.2, page 84).

• via PLC-signal

Real time triggering by direct I/O (recommended length of signal: between 0.0001 ms and

35 ms; not relevant for Infinite Mode and External Mode)

7.2 Dispensing and Positioning of Dots (Modes)

To combine a multitude of dots to a predefined structure (e.g. a line or a circle), use one of the

following modes:

• Burst Mode

A single trigger impulse by PLC signal causes a predefined number of dispense cycles.

Number of Pulses: predefined value (e.g. 1–32000)

• Single-Shot Mode

Each dispense point is triggered by an individual PLC signal. When dispensing a continuous

feature (such as a straight line or a circle), the frequency of the dispense trigger signal should

be proportional to the trajectory speed of the axis system. This is necessary to achieve a

continuous line width.

Number of Pulses: “1”

• Infinite Mode

– Continuous dispensing as long as the PLC trigger input is “logic 1”. Dispensing will stop when

the signal is changed to “logic 0”

– Number of Pulses:

– “infinite” (when programmed through keypad)

– “0” (when programmed through RS-232C)

The parameters Rising, Falling, Delay, Needle Lift and Open Time use the values preset in the

menu. Is the PLC trigger signal “logic 1”, the MDC sends dispensing impulses, until the signal

changes to “logic 0”.

IMPORTANT NOTE

No dispending at high frequencies for too long

If the valve is used at high frequencies (hundreds of Hertz) for too long, there is a danger of

overheating. For this reason, the system is switched OFF automatically after some time. Do not

dispense for longer than 12 s without a break, when using these high frequencies.

• Scenario Mode

A complex set of shots is defined via a scenario. This allows the dispensing even of very

complex structures, since up to ten different segments, each with their own set of

parameters, can be combined. Four different scenarios can be saved.

The above mentioned methods for triggering are available.

Operation

VTK-TR-BA-171e-1 - User Manual MDS 3080-V

• External Mode

The “External Mode” will shift the responsibility of time control of the parameter “Open Time”

to the higher-level machine control. (This may require a very precise time control of the

higher level PLC.) As a result, the valve would function like a “Time-Pressure-Valve”.

Activation of the control unit via RS-232C command by changing the pulse parameters. For

the External Mode set the Open Time to “external”.

Number of Pulses: Should be set to “1” (min delay still applies).

Open Time calculates according to: Length trigger impulse – length Rising = length Open

Time

The parameters Rising, Falling and Needle Lift use the values preset in the menu. When the

trigger signal is set to “logic 1”, the valve will open. It will remain open as long as the trigger

signal remains on “logic 1”. It will start to close when the trigger signal is switched to “logic 0”.

After the valve has completely closed, the controller is ready to receive the next trigger signal

to start the process again.

7.3 Parameters for the Dispensing Process

The profile of the system behavior is illustrated below (Y axis = amplitude of the tappet).

Fig. 23: System behavior

This diagram includes the following parameters.

Parameter Description

Rising (RI)

This interval describes the time required until the valve is completely

opened. It is adjustable in steps of 0.01 ms.

Open Time (OT)

During this phase, the valve remains in opened state. It is adjustable in steps

of 0.1 ms.

Max. open time = 3000 ms

CAUTION!

When working in External mode, the cycle is initiated with following

properties:

For rising, falling and needle lift, the values determined beforehand are used.

Open time however remains active until the signal returns to the state

“logic 0”.

Falling (FA)

The falling ramp of the curve illustrated above represents the time required

for closing the valve. Residual fluid meanwhile is expulsed from the nozzle

compression chamber (the cavity at the rear end of the nozzle insert). The

interval is adjustable in steps of 0.01 ms.

Operation

VTK-TR-BA-171e-1 - User Manual MDS 3080-V

Delay (DL)

This waiting phase between two cycles is adjustable in steps of 0.1 ms, but it

is recommended to use at least 0.2 ms.

CAUTION!

For valves operated with connected heating systems, a minimum delay of 2.0

ms is necessary. Lower values can only be achieved, if the heater is operated

via an external control unit.

Needle Lift (NL)

This parameter describes the stroke of the tappet, compared to its full value

of 100 %.

Tab. 19: Parameters for dispensing