N7201A654E.pdf - 第15页
NPM- TT2 EJM1EE-MB-01 T-01 Pickup error , Stand pickup (confirmation items when the pickup rate decreases) Feeder e rro r Nozzle selection error 1-1-1 -2 Nozzle error Pickup co ndition error Nozzle selection error T ape …
NPM-TT2 EJM1EE-MB-01T-01
Cannot pickup
Feeder error
What if
Pickup motion error
Problem Cause
Check/Solution Reference
1-1-1-1
Pickup condition
error
Supply unit (feeder
or tray) setting
error or defect
Troubleshooting
1-1-1
Intelligent Tape
Feeder
Operating
Instructions
6
Maintenance
4-1-1
Operating
procedure
4-2-4, 4-2-6, 4-2-8
DGS
Programming
Manual
6.5.3
[1.]
Maintenance
5-6
[2]
Contact PFSC.
[3.]
Operating
Procedure
4-1-10
[4,5]
Operating
Procedure
2-4-2, 4-1-10
■For tape feeder
1.Check feeding motion. Adjust if
there is an error.
2.Check for dust or chip
component stuck onto the tape
pusher cover. If so, clean the
cover.
3.Check the peeling motion.
Adjust if there is an error.
1.Wipe off if the feeder attachment
part is contaminated, or remove
if components are jammed.
2.Replace the cutter blade if it is
not sharp enough.
3.Adjust if the tray pickup height Is
not set properly.
4.Fix the position if the tray is
installed incorrectly.
5.Check whether the tray is
properly set on the pallet. Fix it if
necessary
Check whether the pickup
pusher has been properly set.
Adjust if necessary.
Check the vacuum pressure
(appropriate pressure: -87 to
–100kPa). If it is not within the
value, Adjust the pressure.
Check the pickup position setting.
Adjust if necessary.
Check whether too much vacuum
leaks during component pickup.
Adjust if so.
Change to the appropriate pickup
speed.
DGS
Programming
Manual
6.5.3
-
Intelligent Stick
Feeder
Operating
Instructions
3
■For stick feeder
1. Make sure that the stick is
properly installed. Adjust it if
necessary.
2. Check if the vibration
frequency/amplitude volume is
properly adjusted. Adjust them if
necessary.
NPM-TT2 EJM1EE-MB-01T-01
Pickup error,
Stand pickup
(confirmation
items when the
pickup rate
decreases)
Feeder error
Nozzle selection
error
1-1-1-2
Nozzle error
Pickup condition
error
Nozzle selection
error
Tape splicing error
Cannot pickup
Problem Cause
Check/Solution Reference
What if
Operating
procedure
3-2-5, 4-1-13,
6-1-6
Maintenance
6-4
1.Check whether proper splicing
has been done. Adjust if
necessary.
2.Check whether the same
components are properly joined.
Adjust if necessary.
Tape Splicing
Operating
Instructions
2
1.Make sure that there is no
clogging, wearing down, or
chipping of the nozzle tip.
Replace the nozzle if you find
anything wrong with it.
2.Check for a sliding error of the
nozzle holder. Modify if
necessary.
3.Check whether the nozzle is
magnetized or not .
Demagnetize it if magnetized.
Maintenance
4-1-1
Operating
procedure
4-2-4, 4-2-6,
4-2-8
1-1-1-1 to 1-1-1-2
See [Cannot pickup]
Check whether the appropriate
nozzle has been selected
(component type and size).
If not, replace nozzle.
1-1-1-1 to1-1-1-2
See [Cannot pickup]
Check the vacuum pressure
(appropriate pressure:-87 to
-100kPa). If it is not within the
value, adjust the pressure.
Check the pickup position setting.
Adjust if incorrect.
-
-
Component data
error
DGS
Programming
Manual
6.5.3
1.Check whether the component
thickness has been input
properly. Adjust if necessary.
2.Check the amount of feed of the
feeder and the tape type (paper,
embossed paper) Adjust and
replace if necessary.
NPM-TT2 EJM1EE-MB-01T-01
Misaligned
placement
What if
Troubleshooting
1-1-2
Placement error 1
1-1-2-1
Problem Cause
Check/Solution Reference
Nozzle error
Component data
error
Pickup condition
error
Placement
condition error
Nozzle selection
error
Feeder error
PCB support
setting error
Poor PCB
Error in setting the
height of the placed
component
(interference with the
placed component)
Operating
procedure
2-5-3
Operating
procedure
6-1-4
DGS
Programming
Manual
4
DGS
Programming
Manual
6
1.Check whether the placement
retainer is set up properly. Fix it
if necessary.
2.Check whether the vacuum
breaking pressure is set properly.
Adjust it as needed.
3.Check whether XY coordinates
of the production data is set up
properly. Adjust it if not correct.
4.Check for the mounting timer
value.
Check whether component outline
and thickness, and dimensions of
each electrode are input correctly.
Adjust them if incorrect.
See 1-1-1-2
[Pickup error, Stand pickup]
1-1-1-1 to 1-1-1-2
See [Cannot pickup]
Check whether the PCB support
pins are properly positioned.
Adjust if necessary.
(Check that the PCB support pin
does not interfere with the
component)
Check the PCB upper surface
warpage.
If it warps too much, do not use it.
Check whether the placed
component height is set up
properly.
Fix it if necessary.
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