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Contents 0019797 3 - 10 / 02 , 2016 iv © ASM SIPLACE Mat. Tower St ora ge Ser vice Manu al 3.1.4 Exchange steps ............................. ............................................................... ..............…

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00197973-10 / 02 , 2016
SIPLACE Mat. Tower Storage Service Manual ©ASM
iii
Contents
1 Safety 1-1
1.1 Introduction ...................................................................................................................................................................... 1-1
1.1.1 Compulsory Reading ...................................................................................................................................................... 1-1
1.1.2 Detailed Safety Regulations......................................................................................................................................... 1-1
1.2 Use of the SIPLACE Material Tower ........................................................................................................................... 1-1
1.2.1 Intended Use ..................................................................................................................................................................... 1-1
1.2.2 Prohibited Use .................................................................................................................................................................. 1-1
1.2.3 Modifications .................................................................................................................................................................... 1-2
1.3 Personnel Requirements............................................................................................................................................... 1-2
1.3.1 Maintenance (Preventive and Corrective) - Personnel Profile ........................................................................ 1-2
1.3.2 Conformation Statement.............................................................................................................................................. 1-2
1.4 Safety Information in User Documentation ........................................................................................................... 1-3
1.4.1 Signal Words ..................................................................................................................................................................... 1-3
1.4.2 Safety Alert Symbol ........................................................................................................................................................ 1-3
1.4.3 Material Safety Data Sheets (MSDS) ......................................................................................................................... 1-3
1.5 Safety Labels Attached to System ............................................................................................................................. 1-4
1.5.1 Meaning of the Safety Labels ...................................................................................................................................... 1-4
1.5.2 Danger Zones and Location of Safety Labels ........................................................................................................ 1-5
2 General 2-1
2.1 Check tension of all belts .............................................................................................................................................. 2-1
2.
1.1 Introduction ...................................................................................................................................................................... 2-1
2.1.2 Tools, Material and Scheduling .................................................................................................................................. 2-1
2.1.3 Prerequisites ...................................................................................................................................................................... 2-2
2.1.4 Exchange and setup steps ........................................................................................................................................... 2-3
3 HMI 3-1
3.1 GUIK with support ........................................................................................................................................................... 3-1
3.1.1 Introduction ...................................................................................................................................................................... 3-1
3.1.2 Tools, Material and Scheduling .................................................................................................................................. 3-1
3.1.3 Prerequisites ...................................................................................................................................................................... 3-2
Contents 00197973-10 / 02 , 2016
iv © ASM SIPLACE Mat. Tower Storage Service Manual
3.1.4 Exchange steps ................................................................................................................................................................ 3-2
4 X Axis 4-1
4.1 X Motor ............................................................................................................................................................................... 4-3
4.1.1 Introduction ...................................................................................................................................................................... 4-3
4.1.2 Tools, Material and Scheduling .................................................................................................................................. 4-3
4.1.3 Prerequisites ..................................................................................................................................................................... 4-4
4.1.4 Exchange steps ................................................................................................................................................................ 4-5
4.2 X Belt .................................................................................................................................................................................... 4-9
4.2.1 Introduction ...................................................................................................................................................................... 4-9
4.2.2 Tools, Material and Scheduling ................................................................................................................................ 4-10
4.2.3 Prerequisites ................................................................................................................................................................... 4-11
4.2.4 Exchange steps .............................................................................................................................................................. 4-12
4.3 Hybrid cable X drag chain .......................................................................................................................................... 4-19
4.3.1 Introduction .................................................................................................................................................................... 4-19
4.3.2 Tools, Material and Scheduling ................................................................................................................................ 4-19
4.3.3 Prerequisites ................................................................................................................................................................... 4-20
4.3.4 Exchange steps .............................................................................................................................................................. 4-20
5 Y Axis 5-1
5.1 Y Motor ............................................................................................................................................................................... 5-2
5.1.1 I
ntroduction ...................................................................................................................................................................... 5-2
5.1.2 Tools, Material and Scheduling .................................................................................................................................. 5-3
5.1.3 Prerequisites ..................................................................................................................................................................... 5-4
5.1.4 Exchange steps ................................................................................................................................................................ 5-4
5.2 Y Belt .................................................................................................................................................................................... 5-8
5.2.1 Introduction ...................................................................................................................................................................... 5-8
5.2.2 Tools, Material and Scheduling .................................................................................................................................. 5-9
5.2.3 Prerequisites ..................................................................................................................................................................... 5-9
5.2.4 Exchange steps .............................................................................................................................................................. 5-10
6 Z Axis 6-1
6.1 Z Motor ............................................................................................................................................................................... 6-5
6.1.1 Introduction ...................................................................................................................................................................... 6-5
6.1.2 Tools, Material and Scheduling .................................................................................................................................. 6-5
6.1.3 Prerequisites ..................................................................................................................................................................... 6-6
6.1.4 Exchange steps ................................................................................................................................................................ 6-7
00197973-10 / 02 , 2016 Contents
SIPLACE Mat. Tower Storage Service Manual © ASM v
6.2 Z Belt .................................................................................................................................................................................... 6-9
6.2.1 Introduction ...................................................................................................................................................................... 6-9
6.2.2 Tools, Material and Scheduling .................................................................................................................................. 6-9
6.2.3 Prerequisites ................................................................................................................................................................... 6-10
6.2.4 Exchange steps .............................................................................................................................................................. 6-11
6.3 Hybrid cable Z drag chain ......................................................................................................................................... 6-18
6.3.1 Introduction ................................................................................................................................................................... 6-18
6.3.2 Tools, Material and Scheduling ............................................................................................................................... 6-19
6.3.3 Prerequisites ................................................................................................................................................................... 6-19
6.3.4 Exchange steps .............................................................................................................................................................. 6-20
7 Gripper 7-1
7.1 Gripper complete with Y carriage ............................................................................................................................. 7-1
7.1.1 Introduction ...................................................................................................................................................................... 7-1
7.1.2 Tools, Material and Scheduling .................................................................................................................................. 7-2
7.1.3 Prerequisites ...................................................................................................................................................................... 7-2
7.1.4 Exchange steps ................................................................................................................................................................. 7-3
7.2 R-Belt (gripper rotation) ................................................................................................................................................ 7-9
7.2.1 Introduction ...................................................................................................................................................................... 7-9
7.2.2 Tools, Material and Scheduling ............................................................................................................................... 7-10
7.2.3 Prerequisites ................................................................................................................................................................... 7-10
7.2.4 Exchange steps .............................................................................................................................................................. 7-11
7.3 R Motor (gripper rotation) ......................................................................................................................................... 7-18
7.3.1 Introduction ................................................................................................................................................................... 7-18
7.3.2 Tools, Material and Scheduling ............................................................................................................................... 7-18
7.3.3 Prerequisites ................................................................................................................................................................... 7-19
7.3.4 Exchange steps .............................................................................................................................................................. 7-20
7.4 H Motor ............................................................................................................................................................................ 7-26
7.4.1 Introduction ................................................................................................................................................................... 7-26
7.4.2 Tools, Material and Scheduling ............................................................................................................................... 7-26
7.4.3 Prerequisites ................................................................................................................................................................... 7-27
7.4.4 Exchange and setup steps ........................................................................................................................................ 7-28
7.5 H Sensor ........................................................................................................................................................................... 7-30
7.5.1 Introduction ................................................................................................................................................................... 7-30
7.5.2 Tools, Material and Scheduling ............................................................................................................................... 7-30