CP40 service manual.pdf - 第21页

MODULE ERROR CODE Symptom and Cause ACTION Service Manual $4520 Fiducial Mark can't be detected Fiducial sensor fails to detect the Fiducial Mark when inspecting Fiducial Mark. $4530 Many Fiducial Marks were detecte…

MODULE

ERROR

CODE

Symptom and Cause ACTION

Service

Manual

Auto Sequence

Part

$4001

Pickup error when retrying (Head 1)

Retrying was given as much as repeated times caused by vacuum check error

when part pick-up.(Occurred when part fails to be picked up.)

Check part pickup position and Z-axis pickup height at PCB setup.

12-3-1

12-3-3

Auto Sequence

Part

$4002

Pickup error when retrying (Head 2)

Retrying was given as much as repeated times caused by vacuum check error

when part pick-up.(Occurred when part fails to be picked up.

$4003

Pickup error when retrying (Head 3)

Retrying was given as much as repeated times caused by vacuum check error

when part pick-up.(Occurred when part fails to be picked up.

12-3-1

$4011

Pickup error when retrying many times (Head 1)

Retrying was given as much as repeated times caused by vacuum check error

when part pick-up.(Occurred when part fails to be picked up.

Check part pickup position and Z-axis pickup height at PCB setup. 12-3-3

$4012

Pickup error when retrying many times (Head 2)

Retrying was given as much as repeated times caused by vacuum check error

when part pick-up.(Occurred when part fails to be picked up.

$4013

Pickup error when retrying many times (Head 3)

Retrying was given as much as repeated times caused by vacuum check error

when part pick-up.(Occurred when part fails to be picked up.

$4101

Nozzle is choked before picking-up (Head 1)

Nozzle is clogged when checking it before moving to Pickup position.

$4102

Nozzle is choked before picking-up (Head 2)

Nozzle is clogged when checking it before moving to Pickup position.

$4103

Nozzle is choked before picking-up (Head 3)

Nozzle is clogged when checking it before moving to Pickup position.

4-3-2

$4111

Nozzle is choked before ANC (Head 1)

Nozzle is clogged when checking it in Auto Nozzle Change.

4-3-4

$4112

Nozzle is choked before ANC (Head 2)

Nozzle is clogged when checking it in Auto Nozzle Change.

$4113

Nozzle is choked before ANC (Head 3)

Nozzle is clogged when checking it in Auto Nozzle Change.

$4201

Can't open ANC

Fails to open shutter of ANC in Auto Nozzle Change.

11-3-3

11-3-4

$4202

Can't close ANC

Fails to close shutter of ANC in Auto Nozzle Change.

11-3-5

$4500

The size of Fiducial Mark is too big

Larger Mark than size of Fiducial Mark registered is detected when inspecting

Fiducial Mark.

$4510

The length of Fiducial Mark is too long

Longer Mark than length of Fiducial Mark registered is detected when inspecting

Fiducial Mark.

Check that air pressure drops down below the standard values.

Check a nozzle for clogged conditions.

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MODULE

ERROR

CODE

Symptom and Cause ACTION

Service

Manual

$4520

Fiducial Mark can't be detected

Fiducial sensor fails to detect the Fiducial Mark when inspecting Fiducial Mark.

$4530

Many Fiducial Marks were detected

Other marks aside from Fiducial Mark registered are detected when inspecting

Fiducial Mark.

$45F0

Fiducial error was detected

Error occurs to Fiducial vision board.

$4601

Nozzle exists already in head, can't pick up another nozzle. (Head 1)

Message of "Nozzle exists already in Head" is shown. This alarm occurs when

trying to seize nozzle again with test pick, etc.

1-3-3

1-3-6

$4602

Nozzle exists already in head, can't pick up another nozzle. (Head 2)

Message of "Nozzle exists already in Head" is shown. This alarm occurs when

trying to seize nozzle again with test pick, etc.

4-3-2

Auto Sequence

Part

$4603

Nozzle exists already in head, can't pick up another nozzle. (Head 3)

Message of "Nozzle exists already in Head" is shown. This alarm occurs when

trying to seize nozzle again with test pick, etc.

Check that nozzle exists in a head concerned.

Remove foreign materials adhered to ALIGN GLASS.

1-3-3

1-3-6

$4611

Nozzle is in the head (SCT_VOPEN < VAC level) (Head 1)

Nozzle is in Head as results of checking the head condition with vacuum even after

putting nozzle on ANC with Test Put, etc.

$4612

Nozzle is in the head (SCT_VOPEN < VAC level) (Head 2)

Nozzle is in Head as results of checking the head condition with vacuum even after

putting nozzle on ANC with Test Put, etc.

4-3-2

$4613

Nozzle is in the head (SCT_VOPEN < VAC level) (Head 3)

Nozzle is in Head as results of checking the head condition with vacuum even after

putting nozzle on ANC with Test Put, etc.

$4621

Nozzle does not exist in the head (SCT_VCLOSE > VAC level) (Head 1)

Nozzle does not exist in Head as results of checking the head condition with

vacuum even after picking nozzle with Test Pick, etc.

$4622

Nozzle does not exist in the head (SCT_VCLOSE > VAC level) (Head 2)

Nozzle does not exist in Head as results of checking the head condition with

vacuum even after picking nozzle with Test Pick, etc.

4-3-2

$4623

Nozzle does not exist in the head (SCT_VCLOSE > VAC level) (Head 3)

Nozzle does not exist in Head as results of checking the head condition with

vacuum even after picking nozzle with Test Pick, etc.

$4651

Can't put a nozzle. A nozzle exists in ANC setting (Head 1)

Error occurred when message of "A nozzle already exists in the hole" was specified

already when trying to put nozzle on the hole defined by ANC.

Check that nozzle exists in ANC concerned. If existed, remove the nozzle manually. Then corrective

actions are to be given by confirming the cause of error.

Check that nozzle exists in a head concerned.

Remove foreign materials adhered to ALIGN GLASS.

Check data inputted to Fiducial Mark register screen.

Check that nozzle exists in a head concerned. If existed, remove the nozzle manually. Then

corrective actions are to be given by confirming the cause of error.

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MODULE

ERROR

CODE

Symptom and Cause ACTION

Service

Manual

$4652

Can't put a nozzle. A nozzle exists in ANC setting (Head 2)

Error occurred when message of "A nozzle already exists in the hole" was specified

already when trying to put nozzle on the hole defined by ANC.

4-3-2

$4653

Can't put a nozzle. A nozzle exists in ANC setting (Head 3)

Error occurred when message of "A nozzle already exists in the hole" was specified

already when trying to put nozzle on the hole defined by ANC.

$4661

Can't pick up a nozzle, A nozzle does not exist in ANC setting (Head 1)

Error occurred when message of "A nozzle does not exist in the hole" was specified

already when trying to pick up nozzle from the hole defined by ANC.

$4662

Can't pick up a nozzle, A nozzle does not exist in ANC setting (Head 2)

Error occurred when message of "A nozzle does not exist in the hole" was specified

already when trying to pick up nozzle from the hole defined by ANC.

4-3-2

$4663

Can't pick up a nozzle, A nozzle does not exist in ANC setting (Head 3)

Error occurred when message of "A nozzle does not exist in the hole" was specified

already when trying to pick up nozzle from the hole defined by ANC.

$4801

Step selection is invalid

Error occurred when steps selected in Range selection or step selection of Array

PCB exceed total steps taught.

$4802

Cycle or Step selection is invalid

Error occurred when cycles or steps selected exceed total no. of cycles or steps of

PCB associated.

$4803

Mode selection is invalid

Occurs when trying to work with invalid mode in Placement Monitor.

Tray Feeder

Part

$5101

Out of components in the tray feeder unit #1[1]

Out of parts in PALLET of number in right [ ] of 20-stage Tray Feeder 1.

$5102

Out of components in the tray feeder unit #1[1]

Out of parts in PALLET of number in right [ ] of 20-stage Tray Feeder 1.

12-3-3

$5103

Out of components in the tray feeder unit #1[1]

Out of parts in PALLET of number in right [ ] of 20-stage Tray Feeder 1.

$5104

Out of components in the tray feeder unit #1[1]

Out of parts in PALLET of number in right [ ] of 20-stage Tray Feeder 1.

Tray Feeder

Part

$5105

Out of components in the tray feeder unit #1[1]

Out of parts in PALLET of number in right [ ] of 20-stage Tray Feeder 1.

$5106

Out of components in the tray feeder unit #1[1]

Out of parts in PALLET of number in right [ ] of 20-stage Tray Feeder 1.

Try again by reloading the PCB file after reset.

Check that nozzle exists in hole concerned in ANC. If existed, retry is to be given after removing the

nozzle.

Initialize x, y data of pallet concerned to 1, 1 in dialog box displayed after executing the command of

<Mount/Tray Check> in MMI after supplying a part newly.

Check that nozzle indication is shown to a hole which allows a head to take a nozzle from dialog box

displayed as result of executing the command of <Setup/ANC Setting> in MMI.

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