bnp-b2365(eng)b.pdf - 第350页
6. Troubleshooting 6 - 45 6-3-5 Troubleshooting the spindle system when there is no alarm or warning If an abnormality is observ ed in the spindle sy stem but no alarm or warning h as occurred, refer to the following tab…
6. Troubleshooting
6 - 44
6-3-4 Parameter numbers during initial parameter error
If an initial parameter error (alarm 37) occurs, the alarm and the number of the parameter that may
have been set exceeding the setting range will appear on the CNC Diagnosis screen. (For M60S, E60
Series NC.)
S02 Initial parameter error {{{{
Axis name
Error pa rameter
If an error number larger than the servo parameter number is displayed for the servo drive unit
(MDS-C1-V1/V2), the alarm is occurring for several related parameters. Refer to the following table,
and correctly set the parameters.
Error parameter No. Details Related parameters
2269 The CNC setting maximum rapid traverse rate value is incorrect.
The CNC system software may be illegal. Turn the power ON again.
NC setting
rapid
2271 The CNC setting maximum cutting speed setting value is incorrect.
The CNC system software may be illegal. Turn the power ON again.
NC setting
clamp
2301 The following settings are overflowing.
Electronic gears
Position loop gain
Speed feedback
SV001, SV002 SV003,
SV018
SV019, SV020
SV049
2302 The absolute position parameter is valid when OSE104 and OSE105
are connected.
SV017, SV025
2303 The servo option is not available.
The closed loop or dual feedback control function is set.
SV025, SV017
2304 The servo option is not available. The SHG control function is set. SV057, SV058
2305 The servo option is not available. The adaptive filter function is set. SV027
2306 The servo option is not available. The MP scale absolute position
function is set.
SV017
2308 The valid/invalid setting of the 4th or 5th notch filter is changed from
the initial setting.
SV087, SV088
6. Troubleshooting
6 - 45
6-3-5 Troubleshooting the spindle system when there is no alarm or warning
If an abnormality is observed in the spindle system but no alarm or warning has occurred, refer to the
following table and check the state.
[1] No abnormality is displayed, but the motor does not rotate.
Investigation item Investigation results Remedies
The wiring is incorrect, the screws are
loose, or the cables are disconnected.
Correctly wire. Correctly tighten the
screws. Replace the cables.
1
Check the wiring around the spindle drive
unit.
Also check for loosening in the terminal
screws and disconnec- tions, etc.
No particular problems found.
Investigate investigation item 2 and
remedy.
The voltage is exceeding the
specification value.
Restore the power to the correct state.
2 Check the input voltage.
The voltage is within the specification
value.
Investigate investigation item 3 and
remedy.
The correct values are not set. Set the correct values.
3 Check all of the spindle parameters.
The correct values are set.
Investigate investigation item 4 and
remedy.
The signals are not input or the
sequence is incorrect.
The orientation command is input.
Correct the input signals.
4
Check the input signals.
• Are the READY, forward run and
reverse run signals input?
• In particular, the forward run and
reverse run signals must be input at
least one second after READY is
turned ON.
• Check whether the forward run and
reverse run signals are turned ON
simultaneously.
No particular problems found.
Investigate investigation item 5 and
remedy.
The speed command is not input
correctly.
Input the correct speed command.
5 Check the speed command.
The speed command is input correctly. Replace the unit.
[2] No fault is displayed, but the motor only rotates slowly, or a large noise is heard from the
motor.
Investigation item Investigation results Remedies
The wires are not connected correctly. Correctly connect.
1
Check the U, V and W wiring between the
spindle drive unit and motor.
The wires are connected correctly.
Investigate investigation item 2 and
remedy.
2 Check the input voltage.
One of the three phases is not within the
specification value.
No particular problems found.
Restore the power to the correct state.
Investigate investigation item 3 and
remedy.
The speed command is not input
correctly.
Check the NC and PLC sequence.
3 Check the speed command.
The speed command is input correctly.
Investigate investigation item 4 and
remedy.
The connector is disconnected (or
loose).
Correctly connect the connector.
4
Tug on the connector by hand to check
whether the speed detector connector
(drive unit side and speed detector side)
is loose.
The connector is not disconnected (or
loose).
Investigate investigation item 5 and
remedy.
The connection is faulty or disconnected.
Replace the detector cable.
Correct the connection.
5
Turn the power OFF, and check the
connection of the speed detector cable
with a tester.
The connection is normal. Replace the drive unit.
6. Troubleshooting
6 - 46
[3] The rotation speed command and actual rotation speed do n ot match.
Investigation item Investigation results Remedies
The speed command is not input
correctly.
Input the correct speed command.
1 Check the speed command.
The speed command is correct.
Investigate investigation item 2 and
remedy.
There is slipping. Repair the machine side.
2
Check whether there is slipping between
the motor and spindle. (When connected
with a belt or clutch.)
No particular problems found.
Investigate investigation item 3 and
remedy.
The correct values are not set. Set the correct values.
3
Check the spindle parameters (SP017,
SP034, SP040, SP257 and following).
The correct values are set. Replace the drive unit.
[4] The starting time is long or has increased in length.
Investigation item Investigation results Remedies
The f r i ct i o n t o rq u e h a s in c r e a se d . Repair the machine side.
1
Check whether the friction torque has
increased.
No particular problems found.
Investigate investigation item 2 and
remedy.
The bearings do not rotate smoothly. Replace the spindle motor.
2
Manually rotate the motor bearings and
check the movement.
The bearings rotate smoothly.
Investigate investigation item 3 and
remedy.
The signal has been input. Do not input this signal.
3
Check whether the torque limit signal has
been input.
The signal is not input. Replace the drive unit.
[5] The motor stops during cutting.
Investigation item Investigation results Remedies
The load meter sways past 120%
during cutting.
Reduce the load.
1 Check the load rate during cutting.
No particular problems found.
Investigate the same matters as item
(4), and remedy.
[6] The vibration and noise (gear noise), etc., are large.
Investigation item Investigation results Remedies
The same noise is heard during
coasting.
Repair the machine side.
1
Check the machine's dynamic balance.
(Coast from the maximum speed.)
No particular problems found.
Investigate investigation item 2 and
remedy.
Vibration and noise increase at a set
rotation speed during coasting.
Repair the machine side.
2
Check whether there is a resonance
point in the machine. (Coast from the
maximum speed.)
No particular problems found.
Investigate investigation item 3 and
remedy.
The backlash is great. Repair the machine side.
3 Check the machine's backlash.
No particular problems found.
Investigate investigation item 4 and
remedy.
Symptoms decrease when setting value
is set to approx. half.
Change the setting value.
Note that the impact response will
drop.
4
Check the spindle parameter settings.
(SP022, SP023, SP056)
The symptoms do not change even
when the above value is set.
Return the setting values to the
original values.
Investigate investigation item 5 and
remedy.
The connector is disconnected (or
loose).
Correctly connect the connector.
5
Tug on the connector by hand to check
whether the speed detector connector
(spindle drive unit side and speed
detector side) is loose.
The connector is not disconnected (or
loose).
Investigate investigation item 6 and
remedy.
The connection is faulty or
disconnected.
Replace the detector cable.
Correct the connection.
6
Turn the power OFF, and check the
connection of the speed detector cable
with a tester.
The connection is normal. Replace the drive unit.