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FK-9F98-05 CP- 643E Training Text for Service Engineers Edition 5.0 C ontents - List of Current Pages Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. Technical Support Div. Section No.2 VII Chap…

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FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Contents- List of Current Pages
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
VI
Chapter 4 Station Adjustment…………………………...……….. (Edition 5.0)
(section No.) (Page No.)
4.1 Shaft Assembly Adjustment 4-1
4.2 Stroke Adjustment 4-2
4.3 5
th
Station Origin Position and Stroke Adjustment 4-2
4.4 Head A Check Sensor Adjustment 4-5
4.5 Mechanical Valve Adjustment at Stations 1 and 11 4-5
4.6 Station 12 and 15 Clutch Origin Sensor Adjustment 4-7
4.7 Clutch Engagement Check at Station 12 4-8
4.8 Zero setting of the FQ and FRQ Axes 4-8
4.9 FQ, FRQ Origin Calibration 4-9
4.10 [PQ] [PRQ] Origin Position Adjustment 4-10
4.11 Nozzle Changer Adjustment 4-11
NC-Axis zero setting 4-11
Alignment and Belt tension 4-11
Stroke Adjustment 4-11
NC Data Calibration 4-12
4.12 Nozzle Type Check Sensor Adjustment at the station 17 and 19 4-12
4.13 Station 1 Tape Feed Adjustment 4-13
4.14 Station 1 Waste Tape Cutter Adjustment 4-13
4.15 Large Parts Check Adjustment at Station 2 4-14
4.16 Part Eject Adjustment at Station 16 4-14
4.17 Station 1 Tape-End Detection Sensor Adjustment 4-15
4.18 Feeder, Tape Retainer, Up Prevention Sensor Adjustment 4-15
4.19 Feeder Up Prevention Sensor Adjustment 4-16
4.20 Interference Prevention Sensor Adjustment at Station 18 4-16
4.21 Forward / Backward End Sensor Adjustment 4-17
4.22 Brush Height Adjustment for Parts Rejection (Station 16) 4-17
4.23 Nozzle Holder Installation 4-17
Chapter 5 Loader System Adjustment………….………………. (Edition 5.0)
(section No.) (Page No.)
5.1 Air Leakage Check 5-1
5.2 Carrier Claw and Pin Check 5-1
5.3 Carrier Unit Stroke Check 5-2
5.4 Rod-less Cylinder Stroke Check 5-3
5.5 Conveyor Assembly Accuracy Check 5-3
5.6 Carrier Accuracy Check 5-4
5.7 Joint Plate Alignment 5-4
5.8 Carrier Claw Position Adjustment 5-5
5.9 In / Out Loading Position (Y– Axis) 5-6
5.10 In/Out Loading Position (X– Axis) 5-7
5.11 In/Out Loading Position (Z– Axis) 5-8
5.12 Z-axis Mechanical Valve Adjustment 5-9
5.13 Z-axis Sensor Adjustment 5-9
5.14 Loading Position Check Sensor Adjustment 5-11
5.15 Moveable Rail Engagement Check Sensor Adjustment 5-12
5.16 IN and OUT Conveyor PCB Lifter Adjustment 5-14
5.17 Loader System Sensor Positions 5-16
5.18 Advance / Retract End Sensor Adjustment 5-17
5.19 Claw Closed-End Sensor Adjustment 5-17
5.20 Claw Open -End Sensor Adjustment 5-18
5.21 PCB Check Sensor Arrangement 5-19
5.22 PCB Stopper and Check Sensor Adjustment 5-20
5.23 Positioning-Scale Adjustment for the IN and OUT Middle Stoppers 5-25
5.24 2nd PCB Confirmation Sensor Positioning 5-26
5.25 Loader Cylinder Adjustment 5-27
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Contents- List of Current Pages
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
VII
Chapter 6 Servo System Adjustment………….…………...(Edition 5.0)
(section No.) (Page No.)
6.1 Servo Pack Parameter Check 6-1
6.2 Servo Pack Zero Adjustment Preparation 6-1
6.3 D-axis Servo Pack Zero Adjustment 6-2
6.4 C and X Axis Servo Pack Zero Adjustment 6-2
6.5 FQ, FRQ, NC, Y, and Z axis Servo Pack Zero Adjustment 6-2
6.6 D-axis Gain and Motion Check 6-3
6.7 C and X axes Gain and Motion Check 6-4
6.8 Y, Z, FQ, FRQ, and NC axes Gain / Motion Check 6-4
Chapter 7 Camera Adjustment……………….……….…….(Edition 5.0)
(section No.) (Page No.)
7.1 Parts Camera Removal 7-1
7.2 Camera Settings 7-2
7.3 Camera Centering 7-3
7.4 Focus Adjustments 7-5
7.5 Wide / Narrow Camera Resolution (Station 5) and Delta Q Calibration 7-6
7.6 Gain Adjustment 7-8
7.7 Mark Camera Focus Adjustment 7-9
7.7.1 Focus Adjustment 7-9
7.7.2 Mark camera Resolution, Delta Q and XC YC Calibration 7-10
Chapter 8 Placing Accuracy Measurement…………….….(Edition 5.0)
(section No.) (Page No.)
8.1 PAM Calibration 8-1
8.2 Placing Accuracy Check by Fuji96 Board 8-6
Chapter 9 Miscellaneous Adjustments………………...…..(Edition 5.0)
(section No.) (Page No.)
9.1 Backup pin Adjustment 9-1
Supplemental Information
1. CP-643 Servo Amplifier Parameter Sheet
2. Servo Pack Error Code Listing
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Contents- List of Current Pages
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
VIII
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