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FK-9F98-05 CP- 643E Training Text for Service Engineers Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [ 23 / 28 ] Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. Technical Support Div. S…

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FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [22/28]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
5-
22
<<IN Carrier Sensor Adjustment>>
1. Load two PCBs on the IN carrier. X0B1 (In carrier 1 detection check), X0B2 (IN carrier 2
detection check) shall come ON when “Y074, (In carrier advance) is ON. Adjust the sensor
position 5mm from the leading edge of each board. Ensure that the sensor switch is set to
L_ON. And make sure that the volume is at MAX position.
(1
st
PCB)
5mm
(2
nd
PCB)
5mm
IN Carrier
Sensor Positioning for the IN Carrier
Figure 34
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [23/28]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
5-
23
<<OUT Carrier Sensor Adjustment>>
Adjust the sensors for the OUT carrier as follows:
1. Load 2 PCBs on the IN carrier. Advance the carrier to the forward end position. (Continued from
the IN carrier adjustment.). Move the XY table to the IN loading position. (Do NOT raise the Z-
axis.)
2. Turn ON I/O, Y044 (Main clamp open). Manually raise Z to the IN loading position.
3. Turn ON Y043 (Main clamp close) and “Y073,(IN carrier open). Lower the Z-axis to the Z0
position to load 2 PCBs onto the XY table.
4. Turn ON Y082 (Out carrier close), Y084 (Out carrier advance), and Y083(Out carrier open)
so that Z-axis raise to the OUT loading position.
5. Turn ON Y082(Out carrier close) and Y082 (Main clamp open). Lower Z to set to the same
condition as when the 2 PCBs were loaded on the IN carrier.
6. Adjust the sensor position so that X0CC (Out carrier 1 detection check), and X0CD (Out
carrier 2 detection check) are set 5mm from the leading edge of each Pcb. Set the sensor
switch to L_ON. And make sure that the volume is at MAX position.
(1
st
PCB)
5mm
(2
nd
PCB)
5mm
OUT Carrier
Sensor Position
ing
for the Out Carrier
Figure 35
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [24/28]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
5-
24
<<OUT Conveyor>>
Refer to the Fig. 36 for PCB stopper and sensor positioning.
1. Remove the stoppers on the out conveyor. Load 2 PCBs on the OUT carrier. (Continued
from the OUT carrier adjustment.) Turn ON Y085 (Out carrier retract), Y086 (Out lifter
up), Y083, (Out carrier open), Y087 (Out lifter down), Y082(Out carrier close), and
Y084, (Out carrier advance), and load the PCB on the OUT conveyor.
2. Loosen the sensor positioning bolt for the 1
st
PCB and set the sensor beam 5mm from
the leading edge.
3. Check that the PCB stopper is positioned 3mm from the trailing edge of the second PCB.
4. Set the switch for the OUT PCB clearance check sensor to D_ON, and both the arrival
and speed reduction sensors to L_ON.
3mm 5mm
15mm
0.2 to 0.3mm
(2
nd
PCB)
No Gap
Reverse flow
stopper
No Gap
Stopper and Sensor Position
ing
for the
Out
conveyor
(220mm)
(220mm)
1
st
PCB
2
nd
PCB
stopper
Reverse flow
stopper
Sensor positioning bolt for the 1
st
PCB
Sensor positioning bolt for the 2nd PCB
Figure 36