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FK-9F98-05 CP- 643E Training Text for Service Engineers Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [ 25 / 28 ] Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. Technical Support Div. S…
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [24/28]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
5-
24
<<OUT Conveyor>>
Refer to the Fig. 36 for PCB stopper and sensor positioning.
1. Remove the stoppers on the out conveyor. Load 2 PCBs on the OUT carrier. (Continued
from the OUT carrier adjustment.) Turn ON “Y085” (Out carrier retract), “Y086” (Out lifter
up), “Y083”, (Out carrier open), “Y087” (Out lifter down), “Y082”(Out carrier close), and
“Y084”, (Out carrier advance), and load the PCB on the OUT conveyor.
2. Loosen the sensor positioning bolt for the 1
st
PCB and set the sensor beam 5mm from
the leading edge.
3. Check that the PCB stopper is positioned 3mm from the trailing edge of the second PCB.
4. Set the switch for the OUT PCB clearance check sensor to “D_ON”, and both the arrival
and speed reduction sensors to “L_ON”.
3mm 5mm
15mm
0.2 to 0.3mm
(2
nd
PCB)
No Gap
Reverse flow
stopper
No Gap
Stopper and Sensor Position
ing
for the
Out
conveyor
(220mm)
(220mm)
1
st
PCB
2
nd
PCB
stopper
Reverse flow
stopper
Sensor positioning bolt for the 1
st
PCB
Sensor positioning bolt for the 2nd PCB
Figure 36
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [25/28]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
5-
25
5.23 Positioning-Scale Adjustment for the IN and OUT Middle Stoppers
1. Set the clearance between the scale and arrow to 0.5mm for both IN and OUT conveyors.
Confirm that the stopper can move between 50mm and 220mm.
(Make sure that scale does not interfere with the arrow at that time.)
2. Using the appropriate board length against the first stopper, contact the middle stopper with
the 15mm spacing jig. The scale should indicate “220” at this point.
If out of alignment, loosen the two screws on the scale and slide the scale into position.
3. To position the middle stopper, place a 220mm board on the OUT conveyor. Insert the 15mm
positioning jig to make contact with the middle stopper. The scale should indicate “220” at this
point. If out of alignment, loosen the two screws on the scale and slide the scale into position.
Scale
Adjustment Bolt
0.5mm
Figure 37
220
Board flow
Jig
PCB
Middle stopper
First stopper
Figure 38
Board flow
220
Jig
PCB
Middle stopper
Figure 39
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [26/28]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
5-
26
5.24 2nd PCB Confirmation Sensor Positioning
1. Position the 2
ND
Pcb confirmation sensor beam 2mm away from the trailing edge of the
maximum length board.
2. Confirm that carrier does not interfere with the sensor bracket when the conveyor width is
set to minimum.
Max length Pcb
CP-643E (457mm)
2mm
Figure 40