CP643E.pdf - 第7页
FK-9F98-05 CP- 643E Training Text for Service Engineers Edition 5.0 About this Manual Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipmen t Quality Assurance Dept. Technical Support Div. Section No.2 iv Notes:
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 About this Manual
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
iii
Page number
A two digit hyphenated number appears in the footer on each page. The first digit of each page
number indicates the chapter number and the second digit is the sequential page number within that
chapter. Page 1-2, for example, indicates that this is the second page in the first chapter.
Manual name
The name of the manual that appears on the cover is also shown in the header on each page.
Edition number: The edition number is updated each time the manual is revised, with the number
reflecting the scale of changes that were made.
Minor revision: Minor changes are reflected in the part of the edition number after the decimal point,
for example, a change from edition 1.0 to 1.1. This change is made on the revised
pages only, and these pages can be downloaded as required from the Okazaki web
site.
Major revision: If major changes are made, the edition number is increased by one, for example, a
change from edition 1.0 to 2.0. This change is made on all pages, including the cover.
Purpose of this Training
• To provide knowledge and practical training in the areas of calibration and adjustment and
troubleshooting for the CP-643E machine.
• Carry out practical training for replacing and calibrating the various subsystems contained within
the machine.
• Give practical exercises on how to adjust, calibrate and maintain the subsystems to enhance the
overall efficiency of the machine.
Persons Qualified for This Training
Any agent level service engineers with experience in machine operation, maintenance will benefit from
the information contained in this manual.
This manual was primarily made for “Agent” level service engineers.
Any comments or opinions regarding this manual can be sent to trgall@okazaki.fuji.co.jp
CP-643 Series Training Text for Service Engineers
Version History:
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 About this Manual
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
iv
Notes:
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Contents- List of Current Pages
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
V
Contents - List of Current Pages
Chapter 1 Initial Set up………………..…….……………...(Edition 5.0)
(section No.) (Page No.)
1.1 Machine leveling 1-1
1.2 Machine Utilities 1-1
Chapter 2 Cam Box Adjustments……………….…..….…..(Edition 5.0)
(section No.) (Page No.)
2.1 Interference Check 2-1
2.2 Cam Box Check 2-1
2.3 Securing the Motor Coupling and Mechanical Locks 2-1
2.4 B-Cam Scale Angle Check 2-2
2.5 Cam-axis Synchronization 2-2
2.6 Helical Gear Backlash Check 2-3
2.7 3st PQ and 13st PRQ Cylinder Rod Adjustment 2-4
2.8 Cam Lever Stopper Adjustment 2-4
2.9 Cam-axis Timing Belt Tension Adjustment 2-5
2.10 Cam-axis Origin Flag Adjustment 2-5
Chapter 3 X, Y, Z and D-axes Adjustment………….….….(Edition 5.0)
(section No.) (Page No.)
3.1 Interference Check 3-1
3.2 X- Axis Zero Setting 3-1
3.3 Y- Axis Zero Setting 3-3
3.4 X and Y Axes Backlash Check 3-5
3.5 X/Y Table Squaring Check 3-5
3.6 Reference and Adjustable Pin Alignment Check (CP-742(M)E) 3-6
3.7 X0/Y0 Proper Measurement 3-7
3.8 X/Y Table Leveling 3-8
3.8.1 (Part 1) Table Leveling 3-8
3.8.2 (Part 2) Reference and Adjustable Rail Alignment in the Y direction 3-10
3.8.3 (Part 3) Origin Pin to Claw Position Adjustment 3-10
3.8.4 (Part 4) Mechanical lock Ring Adjustment 3-11
3.9 Z-axis Adjustment and Proper setting 3-12
3.10 Back-up Plate Height and Flatness Adjustment 3-14
3.11 Back-up Pin Interference Prevention Sensor Adjustment 3-14
3.12 PCB Set Check Sensor Adjustment 3-15
3.13 Main Conveyor PCB Clamping Claw Check and Adjustment 3-15
3.13.1 (Part 1) Claw Positioning Adjustment 3-15
3.13.2 (Part 2) Claw Float Adjustment 3-16
3.13.3 (Part 3) Clamping Cylinder Sensor Adjustment 3-17
3.14 D- Axis Zero Setting 3-18
3.15 D-axis Interference Prevention Sensor Adjustment 3-19
3.16 D-axis Pallet Flatness Measurement 3-20
3.17 Cam Box Positioning Check 3-21
3.18 Pick up Position Calibration 3-21
3.19 Shaft Measurement Check 3-22
3.20 Slider Height Adjustment for ST1, ST11 3-23
3.21 Station 1 Pickup Height Adjustment 3-24
3.22 Reattaching the Shaft Assembly 3-24
3.23 Placing Height Z0 Calibration 3-25
3.24 Upward and Downward End Sensor Adjustment (Stations 1 & 11) 3-26