CP643E.pdf - 第91页

FK-9F98-05 CP-643E Training Text for Service Engineers

Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [27/28]

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

Technical Support Div. Section No.2

5-

27

5.25 Adjustment of Cylinder Controller

1. Press [F3, Loader] à [F5, Loader Pos.] à [F4. Cylinder Adjust] à Enter the ID code to enter to the

cylinder adjusting command.

2. Enter to [F1, Select] and enter the item number of the cylinder which is going to be adjusted or

calibrated.

3. Enter to [F2, Times], and enter “10”.

4. Pressing [F4, START] will activate the start button. Press “START” to calibrate.

10 results of the Max (ms) and Min (ms) will be displayed after the calibration. Adjust the cylinder

controller so that the results will in the appropriate range shown below.

Press Data Save à Print à Ready to print out the results

Calibration Item No. Time (ms) Apertures

(Ref.)

1.IN_Lif UP/DWN IN Lifter Up/Down time 1500±50 2 rev. from

fully closed.

2.IN_C Clmp Fwd_F Reference clamper open/close time at

IN carrier’s forward end.

3.IN_C Clmp Fwd_R Adjustable clamper open/close time at

IN carrier’s forward end.

4.IN_C Clmp Bwd_F Reference clamper open/close time at

IN carrier’s backward end.

5.IN_C Clmp Bwd_R Adjustable clamper open/close time at

IN carrier’s backward end.

Less than 150 No flow control

valve

6.IN_C Move IN carrier Forward/ backward time 3500±250 Refer to 5-28

7.IN_PCB Load Time to load a PCB from IN lifter

downward end pos. to IN carrier

forward end pos.

7000±500

8.Main Clmp_F Reference clamper open/close time at

MAIN conveyor

Less than 150 No aperture.

9.OUT_Lif UP/DWN OUT lifter UP/DWN time 1500±50 2 rev. from

fully closed.

10.OUT_C Clmp Fwd_F Reference clamper open/close time

at OUT carrier’s forward end.

11.OUT_C Clmp Fwd_R Adjustable clamper open/close time

at OUT carrier’s forward end.

12.OUT_C Clmp Bwd_F Reference clamper open/close time

at OUT carrier’s backward end.

13.OUT_C Clmp Bwd_R Adjustable clamper open/close time

at OUT carrier’s backward end.

Less than 150 No flow control

valve

14.OUT_C Move OUT carrier forward/backward time 3500±250 Refer to 5-28

15.OUT_PCB Load Time to load a PCB from OUT

carrier forward end pos. to OUT

lifter downward end pos.

7000±500

16.Main Clmp_R Clamper open/close time at IN conv.

adjustable side

Less than 150 No flow control

valve.

FK-9F98-05 CP-643E Training Text for Service Engineers

Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [28/28]

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

Technical Support Div. Section No.2

5-

28

? Adjustment of the “6. IN_C MOVE 14. OUT_C MOVE”?

FWD BWD BWD FWD

IN cont. OUT cont. OUT cont. IN cont.

BWD FWD FWD BWD

IN cont. OUT cont. OUT cont. IN cont.

IN Carrier

OUT Carrier

1. Fully open the OUT controller. Adjust the IN side speed controller so that the calibration

times reaches 3000 +/- 150 (ms).

2. Adjust the OUT controller so that the calibration time reaches 3500 +/- 250 (ms).

3. Press the E-stop while the carrier is moving forward and backward. Move the carrier

again and check if the moving speed is within the specified time limits.

4. To adjust the cushions of the rod-less cylinder, Turn the adjustment screw 3 revolutions

away from the fully closed position.

[Note]:

When using Vacuum Back Up Pins, the loading time is calculated as:

[Loading time measurement value] + 0.72.

(A 360ms software timer is used for timing the vacuum ON/OFF cycle.

Rod-less Cylinder (Cushion)

Adjustment Screw

Figure 42

Figure 41

FK-9F98-05 CP-643E Training Text for Service Engineers

Edition 5.0 Chapter 6. Servo Pack Zero Setting and Gain/ Motion Check [1/14]

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

Technical Support Div. Section No.2

6

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1

Chapter 6 Servo Pack Zero Setting and Gain/Motion Check

6.1 Servo Amplifier Parameter Check

1. Check the parameters for each axis according to the servo amplifier parameter chart shipped with

every machine.

6.2 Servo Pack Zero Adjustment Preparation

1. After idling for 10 hours, carry out servo adjustment and zero adjustment.

2. If any problems occur during idling, carry out zero adjustment, and after idling (10 hours), carry out

zero adjustment again.

3. Zero set before booting up the mechanical check software.

4. Mechanical check software, servo adjustment software, is used to adjust the servo system on the

CP643E. The following is the servo adjustment instruction using the software. This instruction is

supported by servo ROM 305 or after.

5. Boot the mechanical check software.

3 ( Axis change-SW)+ RESET + POWER ON

6. Set each cam lever stopper as follows by I/O. (Operate only at 0 degrees)

Y014 SHUTTER1 UP ? Y028 PLACE SOL ON ×

Y015 SHUTTER1 DOWN × Y029 PLACE SOL OFF ?

Y016 SHUTTER2 UP ? Y02A NOZ SOL ON ×

Y017 SHUTTER2 DOWN × Y02B NOZ SOL OFF ?

Y020 PICKUP SOL ON × Y02C PRQ ROT.SOL ON ×

Y021 PICKUP SOL OFF ? Y02D PRQ ROT.SOL OFF ?

Y022 PQ ROT SOL ON × Y02E PRQ ROT 90DEG ×

Y023 PQ ROT SOL OFF ? Y02F PRQ ROT 270DEG ?

Y024 PQ ROT 90DEG ? Y030 FQ SOL ON ×

Y025 PQ ROT 270DEG × Y031 FQ SOL OFF ?

Y026 TAPE FEED SOL ON ×

Y027 TAPE FEED SOL OFF ?

7. Select the axis to be adjusted.

SERVO (F5) ? +PAGE , -PAGE

8. Select the servo activating mode.

SERVO MOVE (F1)

9. Zero set.

MOVE MODE (F4)? Select “zero set mode”.

(“zero set mode” and “test move mode” switches alternately.) SERVO ON (F1)? START

10. Zero set the axis to be adjusted.