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FK-9F98-05 CP- 643E Training Text for Service Engineers Edition 5.0 C ontents - List of Current Pages Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. Technical Support Div. Section No.2 V Conten…

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FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 About this Manual
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
iv
Notes:
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Contents- List of Current Pages
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
V
Contents - List of Current Pages
Chapter 1 Initial Set up………………..…….……………...(Edition 5.0)
(section No.) (Page No.)
1.1 Machine leveling 1-1
1.2 Machine Utilities 1-1
Chapter 2 Cam Box Adjustments……………….…..….…..(Edition 5.0)
(section No.) (Page No.)
2.1 Interference Check 2-1
2.2 Cam Box Check 2-1
2.3 Securing the Motor Coupling and Mechanical Locks 2-1
2.4 B-Cam Scale Angle Check 2-2
2.5 Cam-axis Synchronization 2-2
2.6 Helical Gear Backlash Check 2-3
2.7 3st PQ and 13st PRQ Cylinder Rod Adjustment 2-4
2.8 Cam Lever Stopper Adjustment 2-4
2.9 Cam-axis Timing Belt Tension Adjustment 2-5
2.10 Cam-axis Origin Flag Adjustment 2-5
Chapter 3 X, Y, Z and D-axes Adjustment………….….….(Edition 5.0)
(section No.) (Page No.)
3.1 Interference Check 3-1
3.2 X- Axis Zero Setting 3-1
3.3 Y- Axis Zero Setting 3-3
3.4 X and Y Axes Backlash Check 3-5
3.5 X/Y Table Squaring Check 3-5
3.6 Reference and Adjustable Pin Alignment Check (CP-742(M)E) 3-6
3.7 X0/Y0 Proper Measurement 3-7
3.8 X/Y Table Leveling 3-8
3.8.1 (Part 1) Table Leveling 3-8
3.8.2 (Part 2) Reference and Adjustable Rail Alignment in the Y direction 3-10
3.8.3 (Part 3) Origin Pin to Claw Position Adjustment 3-10
3.8.4 (Part 4) Mechanical lock Ring Adjustment 3-11
3.9 Z-axis Adjustment and Proper setting 3-12
3.10 Back-up Plate Height and Flatness Adjustment 3-14
3.11 Back-up Pin Interference Prevention Sensor Adjustment 3-14
3.12 PCB Set Check Sensor Adjustment 3-15
3.13 Main Conveyor PCB Clamping Claw Check and Adjustment 3-15
3.13.1 (Part 1) Claw Positioning Adjustment 3-15
3.13.2 (Part 2) Claw Float Adjustment 3-16
3.13.3 (Part 3) Clamping Cylinder Sensor Adjustment 3-17
3.14 D- Axis Zero Setting 3-18
3.15 D-axis Interference Prevention Sensor Adjustment 3-19
3.16 D-axis Pallet Flatness Measurement 3-20
3.17 Cam Box Positioning Check 3-21
3.18 Pick up Position Calibration 3-21
3.19 Shaft Measurement Check 3-22
3.20 Slider Height Adjustment for ST1, ST11 3-23
3.21 Station 1 Pickup Height Adjustment 3-24
3.22 Reattaching the Shaft Assembly 3-24
3.23 Placing Height Z0 Calibration 3-25
3.24 Upward and Downward End Sensor Adjustment (Stations 1 & 11) 3-26
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Contents- List of Current Pages
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
VI
Chapter 4 Station Adjustment…………………………...……….. (Edition 5.0)
(section No.) (Page No.)
4.1 Shaft Assembly Adjustment 4-1
4.2 Stroke Adjustment 4-2
4.3 5
th
Station Origin Position and Stroke Adjustment 4-2
4.4 Head A Check Sensor Adjustment 4-5
4.5 Mechanical Valve Adjustment at Stations 1 and 11 4-5
4.6 Station 12 and 15 Clutch Origin Sensor Adjustment 4-7
4.7 Clutch Engagement Check at Station 12 4-8
4.8 Zero setting of the FQ and FRQ Axes 4-8
4.9 FQ, FRQ Origin Calibration 4-9
4.10 [PQ] [PRQ] Origin Position Adjustment 4-10
4.11 Nozzle Changer Adjustment 4-11
NC-Axis zero setting 4-11
Alignment and Belt tension 4-11
Stroke Adjustment 4-11
NC Data Calibration 4-12
4.12 Nozzle Type Check Sensor Adjustment at the station 17 and 19 4-12
4.13 Station 1 Tape Feed Adjustment 4-13
4.14 Station 1 Waste Tape Cutter Adjustment 4-13
4.15 Large Parts Check Adjustment at Station 2 4-14
4.16 Part Eject Adjustment at Station 16 4-14
4.17 Station 1 Tape-End Detection Sensor Adjustment 4-15
4.18 Feeder, Tape Retainer, Up Prevention Sensor Adjustment 4-15
4.19 Feeder Up Prevention Sensor Adjustment 4-16
4.20 Interference Prevention Sensor Adjustment at Station 18 4-16
4.21 Forward / Backward End Sensor Adjustment 4-17
4.22 Brush Height Adjustment for Parts Rejection (Station 16) 4-17
4.23 Nozzle Holder Installation 4-17
Chapter 5 Loader System Adjustment………….………………. (Edition 5.0)
(section No.) (Page No.)
5.1 Air Leakage Check 5-1
5.2 Carrier Claw and Pin Check 5-1
5.3 Carrier Unit Stroke Check 5-2
5.4 Rod-less Cylinder Stroke Check 5-3
5.5 Conveyor Assembly Accuracy Check 5-3
5.6 Carrier Accuracy Check 5-4
5.7 Joint Plate Alignment 5-4
5.8 Carrier Claw Position Adjustment 5-5
5.9 In / Out Loading Position (Y– Axis) 5-6
5.10 In/Out Loading Position (X– Axis) 5-7
5.11 In/Out Loading Position (Z– Axis) 5-8
5.12 Z-axis Mechanical Valve Adjustment 5-9
5.13 Z-axis Sensor Adjustment 5-9
5.14 Loading Position Check Sensor Adjustment 5-11
5.15 Moveable Rail Engagement Check Sensor Adjustment 5-12
5.16 IN and OUT Conveyor PCB Lifter Adjustment 5-14
5.17 Loader System Sensor Positions 5-16
5.18 Advance / Retract End Sensor Adjustment 5-17
5.19 Claw Closed-End Sensor Adjustment 5-17
5.20 Claw Open -End Sensor Adjustment 5-18
5.21 PCB Check Sensor Arrangement 5-19
5.22 PCB Stopper and Check Sensor Adjustment 5-20
5.23 Positioning-Scale Adjustment for the IN and OUT Middle Stoppers 5-25
5.24 2nd PCB Confirmation Sensor Positioning 5-26
5.25 Loader Cylinder Adjustment 5-27