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FK-9F98-05 CP- 643E Training Text for Service Engineers Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [ 8 / 28 ] Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. Technical Support Div. Se…

FK-9F98-05 CP-643E Training Text for Service Engineers

Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [7/28]

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

Technical Support Div. Section No.2

5.10 In/Out Loading Position (X– Axis)

1. Close the carrier claw and advance the OUT carrier to the forward end.

2. Move the X-axis to where the servo counter indicates – 6000 pulses, and the

Y-axis to the loading position, YL_OUT.

3. Press the emergency stop switch. Move the Z-axis to around 15000 pulse

position while moving the X-axis and the secondary side rail.

Note 1: The carrier claw should not interfere with the guide rail.

Note 2: The secondary side rail engaging brackets should be aligned in the groove of

the adjustable rail on the main table.

4. Move the X-axis cautiously so that the right and left clearance

between the carrier claw and the guide rail becomes uniform.

(Fig. 13)

5. The servo counter for the X-axis at this time is “XL_OUT”.

6. Once positioned, enter the measured pulse count in to the proper at the host PC.

7. If the moveable rail alignment is not balanced, loosen the screws on the linear

guide rail bracket, (used to change the carrier width) and align the adjustable

side to the reference side. (Fig. 14)

8. Calibrate “XL_IN” in the same manner. (Around – 57960 pulses)

In/Out Carrier

Main Table

The Main

table and carrier claws should be

balanced throughout the length of the rail.

Figure 13

Loosen

these five

screws

in order to move the

secondary rail back

and forth for alignment.

Figure 14

FK-9F98-05 CP-643E Training Text for Service Engineers

Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [8/28]

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

Technical Support Div. Section No.2

5.11 In / Out Loading Position (Z– Axis)

1. Clamp a board on the main conveyor and move the table to the OUT loading position.

2. Manually, advance the OUT carrier to the forward end and open the carrier claws.

3. Raise the Z-axis manually to a position where the PCB can be clamped by the carrier

claws. (If the claw interferes with the PCB, open the carrier claws and raise the Z-axis a

little more.)

4. Open the main conveyor clamp by I/O.

Y043 X Y - Table Panel CLAMP

Y044 X Y - Table Panel UNCLAMP

5. Lower the Z-axis just until it is clear from the PCB held by the carrier.

6. Set a dial indicator on the PCB close to the carrier claw on the reference side. Manually

raise the Z-axis again until the PCB lifts 0.5mm. Note the servo counter of the Z-axis.

7. Check the servo counter at a position close to the carrier claw on the secondary side.

Compare the two counter values. The higher value is called ZL_OUT. As for ZL-IN,

calibrate the IN loading position in the same manner.

8. When the Z load position has been determined, set the Z axis at the servo count position

and enter it into proper at the host PC.

Note:

The highest value for both the IN and Out Z loading positions is referred to as ZL upper.

The lowest value for both the IN and Out Z loading positions is referred to as ZL lower.

ZL upper and lower pulse counts are used as references for setting sensor positions in the

next section.

Carrier (Moveable Rail)

Carrier (Fixed Rail)

Z pushes the Pcb up 0.5mm

from the carrier claws

Figure 15

FK-9F98-05 CP-643E Training Text for Service Engineers

Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [9/28]

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

Technical Support Div. Section No.2

5.12 Z-axis Mechanical Valve Adjustment

1. Adjust the mechanical valve and dog for the moveable rail locking cylinders as follows.

The moveable rail on the main table should lock when the Z-axis is positioned at;

[ZL lower – 650 +/- 50 pulses.]

2. If out of range, move the dog up or down until the rail clamps within the specified range.

3. After adjustment, make sure the pneumatic swich lever has 1 to 2mm of play. Too much pressure

on the lever will result in damage to the pneumatic switch.

5.13 Z-axis Sensor Adjustment

1. Set the Upper End Sensor 2 flag (Fig. 17) at [ Z0 + 2300 ± 50pls.]

(Standard I/O: X065 M-LFTR UP2)

2. Set the Upper End Sensor 1 (Middle Load Position) flag (Fig. 17) at

[ ZL (Lower) – 10500 – 125 ± 50pls.]

(Standard I/O: X064 M-LFTR UP1)

3. Calculate the Middle Loading Position (Proper Data) as follows:

CP-643E [ML= ZL Lower – 10500 ± 50pls.]

Note: this is a proper data item for the Middle Load Pos., once calculated, enter it into proper at

the host PC.

4. Set the Downward End Sensor flag (Fig. 18) at [Z0 + 400 ± 50pls.]

(Standard I/O: X067 M-LFTR DWN END)

2mm

play

Figure 16

Move the flag to trigger

the sensor at this edge.

Middle Load Position

Figure 17

Remove the MOT flag to allow adjustment

for all other sensors first. Adjust the MOT

last.