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FK-9F98-05 CP- 643E Training Text for Service Engineers Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [ 26 / 28 ] Fuji Machine Mfg. Co., Ltd. Okazaki SMT Equipment Quality Assurance Dept. Technical Support Div. S…

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FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [25/28]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
5-
25
5.23 Positioning-Scale Adjustment for the IN and OUT Middle Stoppers
1. Set the clearance between the scale and arrow to 0.5mm for both IN and OUT conveyors.
Confirm that the stopper can move between 50mm and 220mm.
(Make sure that scale does not interfere with the arrow at that time.)
2. Using the appropriate board length against the first stopper, contact the middle stopper with
the 15mm spacing jig. The scale should indicate “220” at this point.
If out of alignment, loosen the two screws on the scale and slide the scale into position.
3. To position the middle stopper, place a 220mm board on the OUT conveyor. Insert the 15mm
positioning jig to make contact with the middle stopper. The scale should indicate 220 at this
point. If out of alignment, loosen the two screws on the scale and slide the scale into position.
Scale
Adjustment Bolt
0.5mm
Figure 37
220
Board flow
Jig
PCB
Middle stopper
First stopper
Figure 38
Board flow
220
Jig
PCB
Middle stopper
Figure 39
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [26/28]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
5-
26
5.24 2nd PCB Confirmation Sensor Positioning
1. Position the 2
ND
Pcb confirmation sensor beam 2mm away from the trailing edge of the
maximum length board.
2. Confirm that carrier does not interfere with the sensor bracket when the conveyor width is
set to minimum.
Max length Pcb
CP-643E (457mm)
2mm
Figure 40
FK-9F98-05 CP-643E Training Text for Service Engineers
Edition 5.0 Chapter 5. Loader and Conveyor Adjustment [27/28]
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
Technical Support Div. Section No.2
5-
27
5.25 Adjustment of Cylinder Controller
1. Press [F3, Loader] à [F5, Loader Pos.] à [F4. Cylinder Adjust] à Enter the ID code to enter to the
cylinder adjusting command.
2. Enter to [F1, Select] and enter the item number of the cylinder which is going to be adjusted or
calibrated.
3. Enter to [F2, Times], and enter 10.
4. Pressing [F4, START] will activate the start button. Press START to calibrate.
10 results of the Max (ms) and Min (ms) will be displayed after the calibration. Adjust the cylinder
controller so that the results will in the appropriate range shown below.
Press Data Save à Print à Ready to print out the results
Calibration Item No. Time (ms) Apertures
(Ref.)
1.IN_Lif UP/DWN IN Lifter Up/Down time 1500±50 2 rev. from
fully closed.
2.IN_C Clmp Fwd_F Reference clamper open/close time at
IN carriers forward end.
3.IN_C Clmp Fwd_R Adjustable clamper open/close time at
IN carriers forward end.
4.IN_C Clmp Bwd_F Reference clamper open/close time at
IN carriers backward end.
5.IN_C Clmp Bwd_R Adjustable clamper open/close time at
IN carriers backward end.
Less than 150 No flow control
valve
6.IN_C Move IN carrier Forward/ backward time 3500±250 Refer to 5-28
7.IN_PCB Load Time to load a PCB from IN lifter
downward end pos. to IN carrier
forward end pos.
7000±500
8.Main Clmp_F Reference clamper open/close time at
MAIN conveyor
Less than 150 No aperture.
9.OUT_Lif UP/DWN OUT lifter UP/DWN time 1500±50 2 rev. from
fully closed.
10.OUT_C Clmp Fwd_F Reference clamper open/close time
at OUT carriers forward end.
11.OUT_C Clmp Fwd_R Adjustable clamper open/close time
at OUT carriers forward end.
12.OUT_C Clmp Bwd_F Reference clamper open/close time
at OUT carriers backward end.
13.OUT_C Clmp Bwd_R Adjustable clamper open/close time
at OUT carriers backward end.
Less than 150 No flow control
valve
14.OUT_C Move OUT carrier forward/backward time 3500±250 Refer to 5-28
15.OUT_PCB Load Time to load a PCB from OUT
carrier forward end pos. to OUT
lifter downward end pos.
7000±500
16.Main Clmp_R Clamper open/close time at IN conv.
adjustable side
Less than 150 No flow control
valve.